• Ever smaller DC-DC converter modules by TI

    From Jan Panteltje@21:1/5 to All on Sun Sep 1 13:07:29 2024
    Ever smaller DC-DC converter modules by TI:
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn’t come quickly.
    Noted Jeff Morroni, director of power management research and development at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.

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  • From Phil Hobbs@21:1/5 to Jan Panteltje on Sun Sep 1 13:37:57 2024
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn’t come quickly.
    Noted Jeff Morroni, director of power management research and development
    at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.




    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for
    $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs

    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

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  • From john larkin @21:1/5 to pcdhSpamMeSenseless@electrooptical. on Sun Sep 1 07:35:24 2024
    On Sun, 1 Sep 2024 13:37:57 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didnt come quickly.
    Noted Jeff Morroni, director of power management research and development
    at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.




    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for
    $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs

    Their little SOT23 switcher chips are fabulous too. The TPS562208
    costs us 22 cents, is rated for 2 amps, and runs spread-spectrum.

    It's nice and quiet. We used some LTC integrated-inductor switcher
    bricks that were EMI nightmares. I wish people would stop making their n-channel substrate diodes into SRD's, which happens too often.

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  • From Arie de Muijnck@21:1/5 to john larkin on Sun Sep 1 17:29:28 2024
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn’t come quickly.
    Noted Jeff Morroni, director of power management research and development
    at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for
    $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

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  • From Arie de Muijnck@21:1/5 to Arie de Muijnck on Sun Sep 1 17:43:26 2024
    On 2024-09-01 17:29, Arie de Muijnck wrote:
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
      https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn’t come quickly.
    Noted Jeff Morroni, director of power management research and development >>> at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for
    $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

    After better reading the datasheet of the boost converter, TPSM81033, most interesting for me right now.
    And not disabling but removing the input voltage. Like with the good old LM78xx regulators.

    "
    Device Limitations (intended to be removed for final material):
    1. Inductor current limit function is not optimized. TI don't recommend to use TPSM81033 at the
    condition that the input current is higher than 5A. Final material is expected to improve the current
    limit function.
    2. TPSM81033 doesn't support to remove input voltage at heavy load. TI recommend to remove
    input voltage at no load, or connect EN to GND first with load and then remove input voltage. Final
    material is expected to support remove input voltage at heavy load.
    "

    Arie

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  • From Jan Panteltje@21:1/5 to noreply@ademu.nl on Mon Sep 2 02:15:44 2024
    On a sunny day (Sun, 1 Sep 2024 17:43:26 +0200) it happened Arie de Muijnck <noreply@ademu.nl> wrote in <nnd$2f75283c$0bf25191@b9829d5a22e7a1d0>:

    On 2024-09-01 17:29, Arie de Muijnck wrote:
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
     
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn’t come quickly.
    Noted Jeff Morroni, director of power management research and development >>>> at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for
    $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

    After better reading the datasheet of the boost converter, TPSM81033, most interesting for me right now.
    And not disabling but removing the input voltage. Like with the good old LM78xx regulators.

    "
    Device Limitations (intended to be removed for final material):
    1. Inductor current limit function is not optimized. TI don't recommend to use TPSM81033 at the
    condition that the input current is higher than 5A. Final material is expected to improve the current
    limit function.
    2. TPSM81033 doesn't support to remove input voltage at heavy load. TI recommend to remove
    input voltage at no load, or connect EN to GND first with load and then remove input voltage. Final
    material is expected to support remove input voltage at heavy load.
    "

    That sure is a big limitation!

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  • From David Lesher@21:1/5 to All on Mon Sep 2 02:53:28 2024
    I was amazed at the TI ISOW1412DFMR on-chip isolated RS485 power
    supply, but then I'm no designer.
    --
    A host is a host from coast to coast...............wb8foz@panix.com
    & no one will talk to a host that's close..........................
    Unless the host (that isn't close).........................pob 1433
    is busy, hung or dead....................................20915-1433

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  • From Phil Hobbs@21:1/5 to Jan Panteltje on Mon Sep 2 09:07:48 2024
    Jan Panteltje <alien@comet.invalid> wrote:
    On a sunny day (Sun, 1 Sep 2024 17:43:26 +0200) it happened Arie de Muijnck <noreply@ademu.nl> wrote in <nnd$2f75283c$0bf25191@b9829d5a22e7a1d0>:

    On 2024-09-01 17:29, Arie de Muijnck wrote:
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
     
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didnΓÇÖt come quickly.
    Noted Jeff Morroni, director of power management research and development >>>>> at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for >>>> $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

    After better reading the datasheet of the boost converter, TPSM81033,
    most interesting for me right now.
    And not disabling but removing the input voltage. Like with the good old
    LM78xx regulators.

    "
    Device Limitations (intended to be removed for final material):
    1. Inductor current limit function is not optimized. TI don't recommend
    to use TPSM81033 at the
    condition that the input current is higher than 5A. Final material is
    expected to improve the current
    limit function.
    2. TPSM81033 doesn't support to remove input voltage at heavy load. TI recommend to remove
    input voltage at no load, or connect EN to GND first with load and then
    remove input voltage. Final
    material is expected to support remove input voltage at heavy load.
    "

    That sure is a big limitation!


    I’ll certainly be reading the datasheet carefully before using the part,
    but I expect that it’s not a big worry in real life.

    You’re going to have some sort of reservoir cap on the input, and with a 76 MHz switching frequency, its discharge will be nice and smooth.

    It would take work to cut off the input supply fast enough to cause
    inductive problems.

    Cheers

    Phil Hobbs

    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

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  • From john larkin @21:1/5 to pcdhSpamMeSenseless@electrooptical. on Mon Sep 2 09:08:30 2024
    On Mon, 2 Sep 2024 09:07:48 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    Jan Panteltje <alien@comet.invalid> wrote:
    On a sunny day (Sun, 1 Sep 2024 17:43:26 +0200) it happened Arie de Muijnck >> <noreply@ademu.nl> wrote in <nnd$2f75283c$0bf25191@b9829d5a22e7a1d0>:

    On 2024-09-01 17:29, Arie de Muijnck wrote:
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:
    ?
    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn?t come quickly.
    Noted Jeff Morroni, director of power management research and development
    at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module
    More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for >>>>> $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

    After better reading the datasheet of the boost converter, TPSM81033,
    most interesting for me right now.
    And not disabling but removing the input voltage. Like with the good old >>> LM78xx regulators.

    "
    Device Limitations (intended to be removed for final material):
    1. Inductor current limit function is not optimized. TI don't recommend
    to use TPSM81033 at the
    condition that the input current is higher than 5A. Final material is
    expected to improve the current
    limit function.
    2. TPSM81033 doesn't support to remove input voltage at heavy load. TI recommend to remove
    input voltage at no load, or connect EN to GND first with load and then
    remove input voltage. Final
    material is expected to support remove input voltage at heavy load.
    "

    That sure is a big limitation!


    Ill certainly be reading the datasheet carefully before using the part,
    but I expect that its not a big worry in real life.

    Youre going to have some sort of reservoir cap on the input, and with a 76 >MHz switching frequency, its discharge will be nice and smooth.

    It would take work to cut off the input supply fast enough to cause
    inductive problems.

    Cheers

    Phil Hobbs

    I'm always suspious when I see a note like that on a data sheet.
    Oftimes, they are hiding a latchup or something.

    If it does latch up, a brief brownout, or some spike, might fry the
    thing. I'd get an eval board and play with one before designing it
    into anything.

    Sometimes the current ratings are optimistic too.

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  • From Phil Hobbs@21:1/5 to All on Mon Sep 2 16:35:15 2024
    john larkin <jlarkin_highland_tech> wrote:
    On Mon, 2 Sep 2024 09:07:48 -0000 (UTC), Phil Hobbs <pcdhSpamMeSenseless@electrooptical.net> wrote:

    Jan Panteltje <alien@comet.invalid> wrote:
    On a sunny day (Sun, 1 Sep 2024 17:43:26 +0200) it happened Arie de Muijnck >>> <noreply@ademu.nl> wrote in <nnd$2f75283c$0bf25191@b9829d5a22e7a1d0>:

    On 2024-09-01 17:29, Arie de Muijnck wrote:
    On 2024-09-01 16:35, john larkin wrote:
    Jan Panteltje <alien@comet.invalid> wrote:
    Ever smaller DC-DC converter modules by TI:

    https://www.electronicdesign.com/technologies/power/article/55134121/electronic-design-tis-magnetic-materials-and-packaging-magic-help-slash-dc-dc-module-size-even-further
    This innovation is based largely, but not entirely,
    on advances in magnetic materials,
    and it didn?ÇÖt come quickly.
    Noted Jeff Morroni, director of power management research and development
    at TI's Kilby Labs,

    For example:
    1.8 to 5.5V in to 5.5V out at 5.5A size 2.5 x 2.6 mm boost module >>>>>>> More examples in link.


    1W isolated 5 -> 3.3V, 4x5x1 mm, SS, *76 MHz* switching frequency, for >>>>>> $1.50 @ 1ku?

    Potentially pretty cool!

    Cheers

    Phil Hobbs


    I noticed in the datasheet to avoid disabling it under full load.
    To me that reads the shrapnel would reach the ceiling...

    Arie

    After better reading the datasheet of the boost converter, TPSM81033,
    most interesting for me right now.
    And not disabling but removing the input voltage. Like with the good old >>>> LM78xx regulators.

    "
    Device Limitations (intended to be removed for final material):
    1. Inductor current limit function is not optimized. TI don't recommend >>>> to use TPSM81033 at the
    condition that the input current is higher than 5A. Final material is
    expected to improve the current
    limit function.
    2. TPSM81033 doesn't support to remove input voltage at heavy load. TI >>>> recommend to remove
    input voltage at no load, or connect EN to GND first with load and then >>>> remove input voltage. Final
    material is expected to support remove input voltage at heavy load.
    "

    That sure is a big limitation!


    I’ll certainly be reading the datasheet carefully before using the part,
    but I expect that it’s not a big worry in real life.

    You’re going to have some sort of reservoir cap on the input, and with a 76 >> MHz switching frequency, its discharge will be nice and smooth.

    It would take work to cut off the input supply fast enough to cause
    inductive problems.

    Cheers

    Phil Hobbs

    I'm always suspious when I see a note like that on a data sheet.
    Oftimes, they are hiding a latchup or something.

    If it does latch up, a brief brownout, or some spike, might fry the
    thing. I'd get an eval board and play with one before designing it
    into anything.

    No fear. I don’t use any switcher chips that I haven’t tried out, good and hard.

    My soul was seared by a TI part that the datasheet swore would keep on
    PWMing right down to zero load current. They made a big deal about it.

    Aha! I says, says I, “Perfect for my fancy isolated triple-output flybuck!”

    After I’d designed it into the guts of a biggish board, it turned out to be all lies—with a light load on the main output, it went into burp mode and
    the isolated outputs collapsed.

    Barstids. Never again.

    Cheers

    Phil Hobbs

    Sometimes the current ratings are optimistic too.





    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

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