• Operating temperature derating

    From Don Y@21:1/5 to All on Mon Jun 3 07:52:58 2024
    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Phil Hobbs@21:1/5 to Don Y on Mon Jun 3 15:52:20 2024
    Don Y <blockedofcourse@foo.invalid> wrote:
    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?



    Varies by device and package, unfortunately.

    For example, running a plastic package above its glass transition will make
    the epoxy creep due to thermal expansion. There’s nothing much to make it creep back again on cooling. Cycles of that will eventually create voids,
    break bond wires, and so on.

    Clive, previously Syd, will have lots more.

    Cheers

    Phil Hobbs
    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to All on Mon Jun 3 09:03:10 2024
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    I don't think that there are any standards that manufacturers use to
    make datasheet abs max specs.

    I like to test parts to destruction and estimate what they can
    actually do. For example, max voltage ratings can sometimes be safely
    exceeded, or a surface-mount resistor can dump a lot of power if it's
    well heat sunk with copper pours.

    Thermal imaging can quantify hot-spot temperatures.

    Pushing parts past specs is only a good idea if there is a serious
    performance upside.

    RF parts are especially likely to be under-rated. Like a 2 volt rated
    schottly detector diode that starts to leak at 7. Or RF amp parts that
    actually run at 2x rated max voltage in normal use.

    GaN fets are interesting. As are mosfets that avalanche at some
    unspecified voltage.

    A bit of air flow can really change things. I assume that most specs
    are based on still air.

    I've seen a few parts that were unreliable within their abs max specs
    and needed to be derated from there.

    Blow up some parts. It's fun.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Cursitor Doom@21:1/5 to john larkin on Mon Jun 3 21:41:59 2024
    On Mon, 03 Jun 2024 09:03:10 -0700, john larkin wrote:

    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the published >>operating temperature extremes "forever".

    But, what sort of derating likely went into that specification in the
    first place? Sad another way, how much *beyond* those limits might want >>suspect you could operate the device?

    I don't think that there are any standards that manufacturers use to
    make datasheet abs max specs.

    I like to test parts to destruction and estimate what they can actually
    do. For example, max voltage ratings can sometimes be safely exceeded,
    or a surface-mount resistor can dump a lot of power if it's well heat
    sunk with copper pours.

    Some fellow on Youtube a while back managed to get a kilowatt out of a
    TO-220 packaged device rated at 100W by blasting it with plumber's Arctic Spray.

    Thermal imaging can quantify hot-spot temperatures.

    Pushing parts past specs is only a good idea if there is a serious performance upside.

    RF parts are especially likely to be under-rated. Like a 2 volt rated schottly detector diode that starts to leak at 7. Or RF amp parts that actually run at 2x rated max voltage in normal use.

    Probably because it's common in RF to end up with the part being subjected
    to voltages double its normal supply rail figure.


    GaN fets are interesting. As are mosfets that avalanche at some
    unspecified voltage.

    A bit of air flow can really change things. I assume that most specs are based on still air.

    I've seen a few parts that were unreliable within their abs max specs
    and needed to be derated from there.

    Blow up some parts. It's fun.

    Best fun you can have with your clothes on as they say.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to cd999666@notformail.com on Mon Jun 3 15:05:58 2024
    On Mon, 3 Jun 2024 21:41:59 -0000 (UTC), Cursitor Doom <cd999666@notformail.com> wrote:

    On Mon, 03 Jun 2024 09:03:10 -0700, john larkin wrote:

    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the published >>>operating temperature extremes "forever".

    But, what sort of derating likely went into that specification in the >>>first place? Sad another way, how much *beyond* those limits might want >>>suspect you could operate the device?

    I don't think that there are any standards that manufacturers use to
    make datasheet abs max specs.

    I like to test parts to destruction and estimate what they can actually
    do. For example, max voltage ratings can sometimes be safely exceeded,
    or a surface-mount resistor can dump a lot of power if it's well heat
    sunk with copper pours.

    Some fellow on Youtube a while back managed to get a kilowatt out of a
    TO-220 packaged device rated at 100W by blasting it with plumber's Arctic >Spray.

    Thermal imaging can quantify hot-spot temperatures.

    Pushing parts past specs is only a good idea if there is a serious
    performance upside.

    RF parts are especially likely to be under-rated. Like a 2 volt rated
    schottly detector diode that starts to leak at 7. Or RF amp parts that
    actually run at 2x rated max voltage in normal use.

    Probably because it's common in RF to end up with the part being subjected
    to voltages double its normal supply rail figure.

    When I use RF parts in time domain/pulse applications, I have to make
    up my own rules.

    It's rare to get even basic DC curves on RF parts. The data sheets
    say, literally, adjust the bias until it works. Or AC couple in and
    out and don't ask questions about "volts". Which opens up the
    possibility of novel biasing schemes.



    GaN fets are interesting. As are mosfets that avalanche at some
    unspecified voltage.

    A bit of air flow can really change things. I assume that most specs are
    based on still air.

    I've seen a few parts that were unreliable within their abs max specs
    and needed to be derated from there.

    Blow up some parts. It's fun.

    Best fun you can have with your clothes on as they say.

    Clothes on and safety goggles.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to Don Y on Tue Jun 4 06:22:15 2024
    On 6/3/2024 7:52 AM, Don Y wrote:
    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place?  Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    Well, a quick canvas of colleagues suggests derating isn't
    even a consideration! Rather, that the operating environment
    is used to drive the design, with no real effort to quantify
    actual device operating limits:
    "We know the characteristics of the components that we
    use and the general characteristics of the enclosure
    to convince ourselves that we can meet the expected
    operating temperature range"

    And, what exactly *is* that range?
    "<mumble>"

    Amusingly, for consumer devices, you rarely even see these
    limits published. Or, KNOW that they are bogus;
    - TVs claiming 5-35C
    - cordless phones 25C +- 10
    - HiFi kit with NO environmental constraints
    - laptops?
    - cell phones (95F with storage to 113 means "not here"!)

    So, all of the TVs mounted (here) in garages or on back porches
    have been inoperable once the outdoor temperature exceeded 100F?

    And, don't dare walk outdoors with your cordless phone or $1000
    cell phone lest it stop working mid call!

    HiFi? Will it quit at 76F? or 62F?

    It's amusing that folks don't seem to know the constraints of
    the devices they are producing!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Cursitor Doom@21:1/5 to Don Y on Wed Jun 5 16:59:54 2024
    On Tue, 4 Jun 2024 06:22:15 -0700, Don Y wrote:

    On 6/3/2024 7:52 AM, Don Y wrote:
    Presumably, one should feel comfortable using a device at the published
    operating temperature extremes "forever".

    But, what sort of derating likely went into that specification in the
    first place?  Sad another way, how much *beyond* those limits might
    want suspect you could operate the device?

    Well, a quick canvas of colleagues suggests derating isn't even a consideration! Rather, that the operating environment is used to drive
    the design, with no real effort to quantify actual device operating
    limits:
    "We know the characteristics of the components that we
    use and the general characteristics of the enclosure to convince
    ourselves that we can meet the expected operating temperature range"

    And, what exactly *is* that range?
    "<mumble>"

    Amusingly, for consumer devices, you rarely even see these limits
    published. Or, KNOW that they are bogus;
    - TVs claiming 5-35C - cordless phones 25C +- 10 - HiFi kit with NO environmental constraints - laptops?
    - cell phones (95F with storage to 113 means "not here"!)

    So, all of the TVs mounted (here) in garages or on back porches have
    been inoperable once the outdoor temperature exceeded 100F?

    And, don't dare walk outdoors with your cordless phone or $1000 cell
    phone lest it stop working mid call
    HiFi? Will it quit at 76F? or 62F?

    It's amusing that folks don't seem to know the constraints of the
    devices they are producing!

    No wonder modern electronics - consumer electronics I mean - doesn't last
    five minutes. :(

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Cursitor Doom@21:1/5 to john larkin on Wed Jun 5 16:57:51 2024
    On Mon, 03 Jun 2024 15:05:58 -0700, john larkin wrote:

    On Mon, 3 Jun 2024 21:41:59 -0000 (UTC), Cursitor Doom <cd999666@notformail.com> wrote:

    On Mon, 03 Jun 2024 09:03:10 -0700, john larkin wrote:

    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification in the >>>>first place? Sad another way, how much *beyond* those limits might >>>>want suspect you could operate the device?

    I don't think that there are any standards that manufacturers use to
    make datasheet abs max specs.

    I like to test parts to destruction and estimate what they can
    actually do. For example, max voltage ratings can sometimes be safely
    exceeded, or a surface-mount resistor can dump a lot of power if it's
    well heat sunk with copper pours.

    Some fellow on Youtube a while back managed to get a kilowatt out of a >>TO-220 packaged device rated at 100W by blasting it with plumber's
    Arctic Spray.

    Thermal imaging can quantify hot-spot temperatures.

    Pushing parts past specs is only a good idea if there is a serious
    performance upside.

    RF parts are especially likely to be under-rated. Like a 2 volt rated
    schottly detector diode that starts to leak at 7. Or RF amp parts that
    actually run at 2x rated max voltage in normal use.

    Probably because it's common in RF to end up with the part being
    subjected to voltages double its normal supply rail figure.

    When I use RF parts in time domain/pulse applications, I have to make up
    my own rules.

    It's rare to get even basic DC curves on RF parts. The data sheets say, literally, adjust the bias until it works. Or AC couple in and out and
    don't ask questions about "volts". Which opens up the possibility of
    novel biasing schemes.

    Yeah, RF biasing - well, everything to do with RF in fact is a blast,
    isn't it? No wonder the guys at the cutting edge of it have always coined
    the BIG BUCKS.

    GaN fets are interesting. As are mosfets that avalanche at some
    unspecified voltage.

    A bit of air flow can really change things. I assume that most specs
    are based on still air.

    I've seen a few parts that were unreliable within their abs max specs
    and needed to be derated from there.

    Blow up some parts. It's fun.

    Best fun you can have with your clothes on as they say.

    Clothes on and safety goggles.

    Indeed. It's amazing how many decibels you can get out of even a 10uF electrolytic.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Thu Jun 6 13:45:28 2024
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system
    ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Thu Jun 6 14:01:04 2024
    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* environment is likely to be X and chose components specified for Y > X
    (but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always
    extremely careful to *ensure* our products would operate in the temperature ranges (and other environmental factors) that we specified. A fisherman
    out on the North Atlantic would be miffed if his kit stopped working
    because it was too cold or too hot (or, too much salt spray). A craftsman would be annoyed if the tip of his screwdriver sheared off from "excessive" torque.

    Similarly, a factory floor can't shut down because it's an unusually
    warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection
    (e.g., the iPhone).

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Fri Jun 7 09:35:38 2024
    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system
    ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >environment is likely to be X and chose components specified for Y > X
    (but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >extremely careful to *ensure* our products would operate in the temperature >ranges (and other environmental factors) that we specified. A fisherman
    out on the North Atlantic would be miffed if his kit stopped working
    because it was too cold or too hot (or, too much salt spray). A craftsman >would be annoyed if the tip of his screwdriver sheared off from "excessive" >torque.

    Similarly, a factory floor can't shut down because it's an unusually
    warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection >(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Fri Jun 7 12:45:24 2024
    On 6/7/2024 6:35 AM, legg wrote:
    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    But banditry would suggest taking advantage of the customer.
    This is the opposite; the customer gets *more* performance
    than the stated capabilities.

    But, no way to know HOW MUCH more!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Fri Jun 7 17:59:54 2024
    On Fri, 7 Jun 2024 12:45:24 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/7/2024 6:35 AM, legg wrote:
    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    But banditry would suggest taking advantage of the customer.
    This is the opposite; the customer gets *more* performance
    than the stated capabilities.

    But, no way to know HOW MUCH more!

    What exactly IS your concern?

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Fri Jun 7 15:16:49 2024
    On 6/7/2024 2:59 PM, legg wrote:
    On Fri, 7 Jun 2024 12:45:24 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/7/2024 6:35 AM, legg wrote:
    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    But banditry would suggest taking advantage of the customer.
    This is the opposite; the customer gets *more* performance
    than the stated capabilities.

    But, no way to know HOW MUCH more!

    What exactly IS your concern?

    I want too know how much MORE than the published/unpublished operating
    limits one can reasonably expect from a piece of kit -- given that
    these limits don't seem to TRULY represent "maxima".

    We have a general idea of the types of components used in these
    things and realize that their operating limits usually exceed the
    published limits for the composite device -- often by a lot!

    This suggests (to me) that the published limits aren't backed by
    "real" engineering or stress testing. But, rather, likely arise
    from marketing specs... someone making a SWAG as to how customers
    will LIKELY use the devices and not what their actual design limits
    happen to be.

    [Given that using ANYTHING beyond its operating limits leaves you
    without a leg to stand on, it would be nice to have some idea as to
    what a reasonable expectation for those limits might be, despite
    the "fluff" on the spec sheet. E.g., I would be really pressing my
    luck to use something at 80C in that most components would likely
    not be specified at those extremes. But, 55C for a 50C-specified
    device? 60C?]

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Fri Jun 7 15:19:50 2024
    On Fri, 07 Jun 2024 09:35:38 -0400, legg <legg@nospam.magma.ca> wrote:

    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system
    ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >>environment is likely to be X and chose components specified for Y > X
    (but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >>extremely careful to *ensure* our products would operate in the temperature >>ranges (and other environmental factors) that we specified. A fisherman >>out on the North Atlantic would be miffed if his kit stopped working >>because it was too cold or too hot (or, too much salt spray). A craftsman >>would be annoyed if the tip of his screwdriver sheared off from "excessive" >>torque.

    Similarly, a factory floor can't shut down because it's an unusually
    warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection >>(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    That's entirely wrong. Whether you make spears or helicopters, you
    need repeat business.

    Communist thugs are the genocidal bandits. They have a captive market
    and no competition.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Phil Hobbs@21:1/5 to Don Y on Fri Jun 7 22:28:21 2024
    Don Y <blockedofcourse@foo.invalid> wrote:
    On 6/7/2024 2:59 PM, legg wrote:
    On Fri, 7 Jun 2024 12:45:24 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/7/2024 6:35 AM, legg wrote:
    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    But banditry would suggest taking advantage of the customer.
    This is the opposite; the customer gets *more* performance
    than the stated capabilities.

    But, no way to know HOW MUCH more!

    What exactly IS your concern?

    I want too know how much MORE than the published/unpublished operating
    limits one can reasonably expect from a piece of kit -- given that
    these limits don't seem to TRULY represent "maxima".

    We have a general idea of the types of components used in these
    things and realize that their operating limits usually exceed the
    published limits for the composite device -- often by a lot!

    This suggests (to me) that the published limits aren't backed by
    "real" engineering or stress testing. But, rather, likely arise
    from marketing specs... someone making a SWAG as to how customers
    will LIKELY use the devices and not what their actual design limits
    happen to be.

    [Given that using ANYTHING beyond its operating limits leaves you
    without a leg to stand on, it would be nice to have some idea as to
    what a reasonable expectation for those limits might be, despite
    the "fluff" on the spec sheet. E.g., I would be really pressing my
    luck to use something at 80C in that most components would likely
    not be specified at those extremes. But, 55C for a 50C-specified
    device? 60C?]




    We’ve had chipmaking folks here (including Miso, iirc) say that the abs max ratings are primarily marketing driven, like most of the rest of the
    datasheet.

    You find out what your major customers are going to do with the part, and derate it to match. That way you sell parts and still get to have a quiet
    life.

    Of course there are things like delamination, overvoltage and
    electromigration that cause lifetime issues rather than prompt failures.

    Cheers

    Phil Hobbs

    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to john larkin on Sat Jun 8 00:29:20 2024
    On Fri, 07 Jun 2024 15:19:50 -0700, john larkin <jl@650pot.com> wrote:

    On Fri, 07 Jun 2024 09:35:38 -0400, legg <legg@nospam.magma.ca> wrote:

    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid> >>wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid> >>>> wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system >>>> ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >>>environment is likely to be X and chose components specified for Y > X >>>(but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >>>extremely careful to *ensure* our products would operate in the temperature >>>ranges (and other environmental factors) that we specified. A fisherman >>>out on the North Atlantic would be miffed if his kit stopped working >>>because it was too cold or too hot (or, too much salt spray). A craftsman >>>would be annoyed if the tip of his screwdriver sheared off from "excessive" >>>torque.

    Similarly, a factory floor can't shut down because it's an unusually
    warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection >>>(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    That's entirely wrong. Whether you make spears or helicopters, you
    need repeat business.

    Tell it to the bandits. There are plenty of suckers out there and paper/internet bumph easily generated to suit them.

    Communist thugs are the genocidal bandits. They have a captive market
    and no competition.

    Compared to the large-scale kleptocracies that replaced them? . . .

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Sat Jun 8 00:25:25 2024
    On Fri, 7 Jun 2024 15:16:49 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/7/2024 2:59 PM, legg wrote:
    On Fri, 7 Jun 2024 12:45:24 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/7/2024 6:35 AM, legg wrote:
    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    But banditry would suggest taking advantage of the customer.
    This is the opposite; the customer gets *more* performance
    than the stated capabilities.

    But, no way to know HOW MUCH more!

    What exactly IS your concern?

    I want too know how much MORE than the published/unpublished operating
    limits one can reasonably expect from a piece of kit -- given that
    these limits don't seem to TRULY represent "maxima".

    We have a general idea of the types of components used in these
    things and realize that their operating limits usually exceed the
    published limits for the composite device -- often by a lot!

    This suggests (to me) that the published limits aren't backed by
    "real" engineering or stress testing. But, rather, likely arise
    from marketing specs... someone making a SWAG as to how customers
    will LIKELY use the devices and not what their actual design limits
    happen to be.

    [Given that using ANYTHING beyond its operating limits leaves you
    without a leg to stand on, it would be nice to have some idea as to
    what a reasonable expectation for those limits might be, despite
    the "fluff" on the spec sheet. E.g., I would be really pressing my
    luck to use something at 80C in that most components would likely
    not be specified at those extremes. But, 55C for a 50C-specified
    device? 60C?]

    Given that you expect to get what's promised when you pay for it,
    outside of banditry, I only expect performance and a reasonable
    service life.

    I often kick mysellf in the head when I realize that shortcomings
    in product performance were actually predicted in the written
    specification - that the performance that I was expecting was not
    only outside published spec, but might not be physically
    possible, using current materials and techniques.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Sat Jun 8 04:17:40 2024
    On 6/7/2024 9:25 PM, legg wrote:
    [Given that using ANYTHING beyond its operating limits leaves you
    without a leg to stand on, it would be nice to have some idea as to
    what a reasonable expectation for those limits might be, despite
    the "fluff" on the spec sheet. E.g., I would be really pressing my
    luck to use something at 80C in that most components would likely
    not be specified at those extremes. But, 55C for a 50C-specified
    device? 60C?]

    Given that you expect to get what's promised when you pay for it,
    outside of banditry, I only expect performance and a reasonable
    service life.

    But performance is only formally defined within the "operating conditions". And, many bits of consumer kit don't even specify these!

    I often kick mysellf in the head when I realize that shortcomings
    in product performance were actually predicted in the written
    specification - that the performance that I was expecting was not
    only outside published spec, but might not be physically
    possible, using current materials and techniques.

    Would you expect a cell phone to operate in the same nominal environments
    that a human being would encounter in their normal living? If it FAILED
    to operate "above 93F" (which is likely most of the lower 48, at some
    portion of the day, lately), you'd likely be looking for another device
    as you would always have to be in an air conditioned environment to make
    that guarantee.

    [And, if *storage* above 113 was contraindicated, how many could leave
    it in an unattended/garaged car? You KNOW that you can't store *ice*
    above 0C and, thus, don't!]

    So, what value writing those limits on the formal product specification? Obviously (as we haven't seen class-action lawsuits from folks claiming
    their thousand dollar phones don't work in the Summer months) the devices
    work beyond their stated operational limits.

    Is the limit published solely to give the manufacturer a legal "out"
    if large numbers of units suddenly DO start failing? While that may avoid
    a lawsuit, today, how likely would it be to endear future purchasers to
    a product if such a constraint became well-known?

    Said another way, why not just *say* "25C" and hope customers are just
    as oblivious of the actual declaration?

    *Or*, say 42.1C after a careful analysis of the design and its actual
    operating temperature limits?

    [I just don't see value in these numbers as they stand, currently]

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to legg on Sat Jun 8 07:40:50 2024
    On Sat, 08 Jun 2024 00:29:20 -0400, legg <legg@nospam.magma.ca> wrote:

    On Fri, 07 Jun 2024 15:19:50 -0700, john larkin <jl@650pot.com> wrote:

    On Fri, 07 Jun 2024 09:35:38 -0400, legg <legg@nospam.magma.ca> wrote:

    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid> >>>wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid> >>>>> wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors >>>>> that occur first - electrolytic and film capacitors, insulation system >>>>> ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >>>>environment is likely to be X and chose components specified for Y > X >>>>(but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >>>>extremely careful to *ensure* our products would operate in the temperature >>>>ranges (and other environmental factors) that we specified. A fisherman >>>>out on the North Atlantic would be miffed if his kit stopped working >>>>because it was too cold or too hot (or, too much salt spray). A craftsman >>>>would be annoyed if the tip of his screwdriver sheared off from "excessive" >>>>torque.

    Similarly, a factory floor can't shut down because it's an unusually >>>>warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection >>>>(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    That's entirely wrong. Whether you make spears or helicopters, you
    need repeat business.

    Tell it to the bandits. There are plenty of suckers out there and >paper/internet bumph easily generated to suit them.

    You can buy Sony or cheap no-name Chinese junk. Your choice. Would you
    prefer to not have a choice?


    Communist thugs are the genocidal bandits. They have a captive market
    and no competition.

    Compared to the large-scale kleptocracies that replaced them? . . .

    The US and Europe have antitrust laws that pretty well ensure multiple suppliers and competition. The real kleptocracy, in the USA or in
    Russia or in China, is the government.

    If you don 't want to buy a car from Honda, GM, Ford, Toyota, Kia,
    Tesla, VW, or BMW, walk in the rain and snow like most of your
    ancestors did. Few of our ancestors could afford a horse.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From KevinJ93@21:1/5 to Don Y on Sat Jun 8 12:03:49 2024
    On 6/8/24 4:17 AM, Don Y wrote:
    On 6/7/2024 9:25 PM, legg wrote:
    [Given that using ANYTHING beyond its operating limits leaves you
    without a leg to stand on, it would be nice to have some idea as to
    what a reasonable expectation for those limits might be, despite
    the "fluff" on the spec sheet.  E.g., I would be really pressing my
    luck to use something at 80C in that most components would likely
    not be specified at those extremes.  But, 55C for a 50C-specified
    device?  60C?]

    Given that you expect to get what's promised when you pay for it,
    outside of banditry, I only expect performance and a reasonable
    service life.

    But performance is only formally defined within the "operating conditions". And, many bits of consumer kit don't even specify these!

    I often kick mysellf in the head when I realize that shortcomings
    in product performance were actually predicted in the written
    specification - that the performance that I was expecting was not
    only outside published spec, but might not be physically
    possible, using current materials and techniques.

    Would you expect a cell phone to operate in the same nominal environments that a human being would encounter in their normal living?  If it FAILED
    to operate "above 93F" (which is likely most of the lower 48, at some
    portion of the day, lately), you'd likely be looking for another device
    as you would always have to be in an air conditioned environment to make
    that guarantee.


    I used to be in the iPhone design team. At the time we used a 40 deg C
    as the maximum ambient temperature.

    As part of the development we would run a "thermal virus" software to
    cause the CPU to dissipate an approximation for the maximum possible.

    Under those conditions the internal temperature could get to the 70 deg
    C region. If excessive temperatures were reached the CPU would be
    throttled to avoid damage.

    I was working on the display/touch hardware; LCD displays stop working
    at about 75 deg C (they just turn black). Since the display was within
    a couple mm of the CPU there was not margin.

    Under less stressed conditions the internal temperature was much lower.

    I suspect that the battery is probably the most sensitive item for
    storage temperature while not operating, especially if fully charged.

    kw

    [And, if *storage* above 113 was contraindicated, how many could leave
    it in an unattended/garaged car?  You KNOW that you can't store *ice*
    above 0C and, thus, don't!]

    So, what value writing those limits on the formal product specification? Obviously (as we haven't seen class-action lawsuits from folks claiming
    their thousand dollar phones don't work in the Summer months) the devices work beyond their stated operational limits.

    Is the limit published solely to give the manufacturer a legal "out"
    if large numbers of units suddenly DO start failing?  While that may avoid
    a lawsuit, today, how likely would it be to endear future purchasers to
    a product if such a constraint became well-known?

    Said another way, why not just *say* "25C" and hope customers are just
    as oblivious of the actual declaration?

    *Or*, say 42.1C after a careful analysis of the design and its actual operating temperature limits?

    [I just don't see value in these numbers as they stand, currently]


    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to All on Sat Jun 8 13:35:16 2024
    On 6/8/2024 12:03 PM, KevinJ93 wrote:
    I often kick mysellf in the head when I realize that shortcomings
    in product performance were actually predicted in the written
    specification - that the performance that I was expecting was not
    only outside published spec, but might not be physically
    possible, using current materials and techniques.

    Would you expect a cell phone to operate in the same nominal environments
    that a human being would encounter in their normal living?  If it FAILED
    to operate "above 93F" (which is likely most of the lower 48, at some
    portion of the day, lately), you'd likely be looking for another device
    as you would always have to be in an air conditioned environment to make
    that guarantee.

    I used to be in the iPhone design team. At the time we used a 40 deg C as the maximum ambient temperature.

    It's that, here, now (103F) -- and another 5-10 degrees expected before
    temps start back down. And, I imagine a few million people are experiencing that same sort of temperature. If 20% have iPhones, that's a shitload of devices operating at or above their design maxima.

    Where did the "40" come from? Why not 41C (was that not "round enough"?)
    Or, "100F"? I.e., was it arrived at by deliberate thought or just picked
    out of the air as "good enough"?

    As part of the development we would run a "thermal virus" software to cause the
    CPU to dissipate an approximation for the maximum possible.

    Under those conditions the internal temperature could get to the 70 deg C region. If excessive temperatures were reached the CPU would be throttled to avoid damage.

    Makes sense. But, has limits to its applicability. I.e., if the CPU
    couldn't support the load of running the cellular radio, then you've
    prevented damage but still rendered the phone inoperative.

    I was working on the display/touch hardware; LCD displays stop working at about
    75 deg C (they just turn black).

    Yes. The technology has lots of environmental limits. And, too cold
    and it gets sluggish (not a good thing for an AC device).

    Since the display was within a couple mm of
    the CPU there was not margin.

    Under less stressed conditions the internal temperature was much lower.

    I suspect that the battery is probably the most sensitive item for storage temperature while not operating, especially if fully charged.

    And the battery's failure mode can be spectacular. So, do they
    rely on the printed specifications to bail them out of any liability
    lawsuits?

    Note that you don't tend to see different "grades" of consumer kit
    as you would encounter in commercial/industrial markets -- where
    the consumer can buy an option/upgrade/upsell to address a market
    that he feels more typically reflects his usage.

    How many consumers actually are aware of these parameters for
    the kit they've bought (often at very dear prices)?

    When we were last looking at vehicles, we noticed many of the
    "front-facing technology" would throw errors, before you even
    made it onto the road for a test drive. "Oh, the electronics
    are overheating from being out in the sun..." "WTF? So, can
    I only drive at night? And, how many kilobucks for this bit
    of kit??"

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to john larkin on Sun Jun 9 01:36:43 2024
    On Sat, 08 Jun 2024 07:40:50 -0700, john larkin <jl@650pot.com> wrote:

    On Sat, 08 Jun 2024 00:29:20 -0400, legg <legg@nospam.magma.ca> wrote:

    On Fri, 07 Jun 2024 15:19:50 -0700, john larkin <jl@650pot.com> wrote:

    On Fri, 07 Jun 2024 09:35:38 -0400, legg <legg@nospam.magma.ca> wrote:

    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid> >>>>wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid> >>>>>> wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors >>>>>> that occur first - electrolytic and film capacitors, insulation system >>>>>> ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >>>>>environment is likely to be X and chose components specified for Y > X >>>>>(but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F. >>>>>It is now 108F outside -- does that mean I can't use it outdoors? >>>>>And, when the temperature climbs to 115, I'll have to set it in an >>>>>ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >>>>>extremely careful to *ensure* our products would operate in the temperature
    ranges (and other environmental factors) that we specified. A fisherman >>>>>out on the North Atlantic would be miffed if his kit stopped working >>>>>because it was too cold or too hot (or, too much salt spray). A craftsman >>>>>would be annoyed if the tip of his screwdriver sheared off from "excessive"
    torque.

    Similarly, a factory floor can't shut down because it's an unusually >>>>>warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards >>>>>these things. And, one that doesn't really hold up to close inspection >>>>>(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    That's entirely wrong. Whether you make spears or helicopters, you
    need repeat business.

    Tell it to the bandits. There are plenty of suckers out there and >>paper/internet bumph easily generated to suit them.

    You can buy Sony or cheap no-name Chinese junk. Your choice. Would you
    prefer to not have a choice?


    Communist thugs are the genocidal bandits. They have a captive market
    and no competition.

    Compared to the large-scale kleptocracies that replaced them? . . .

    The US and Europe have antitrust laws that pretty well ensure multiple >suppliers and competition. The real kleptocracy, in the USA or in
    Russia or in China, is the government.

    In the US, the govt ensures that wall street is not inconvenienced.
    Assets are stripped to pay dividends, labor juggled for a similar
    benefit. Industry in north america is just not delivering.

    If you don 't want to buy a car from Honda, GM, Ford, Toyota, Kia,
    Tesla, VW, or BMW, walk in the rain and snow like most of your
    ancestors did. Few of our ancestors could afford a horse.

    You're forgetting BYD, Brilliance, Chery, Changfeng, Geely, Great Wall
    or any of the european-name-brand subsidiaries in India.

    I've only ever paid for one car - had to pay for the telephone pole it
    was totalled against, as well (it was that long ago).

    Anyways - a bit of a non-sequitur , neh?

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jasen Betts@21:1/5 to john larkin on Wed Jun 12 10:22:59 2024
    On 2024-06-07, john larkin <jl@650pot.com> wrote:
    On Fri, 07 Jun 2024 09:35:38 -0400, legg <legg@nospam.magma.ca> wrote:

    On Thu, 6 Jun 2024 14:01:04 -0700, Don Y <blockedofcourse@foo.invalid> >>wrote:

    On 6/6/2024 10:45 AM, legg wrote:
    On Mon, 3 Jun 2024 07:52:58 -0700, Don Y <blockedofcourse@foo.invalid> >>>> wrote:

    Presumably, one should feel comfortable using a device at the
    published operating temperature extremes "forever".

    But, what sort of derating likely went into that specification
    in the first place? Sad another way, how much *beyond* those
    limits might want suspect you could operate the device?

    There are two basic limits to operating environment temperatures.

    Junction temperature limits are usually proscribed below book
    Tjmax for an agreed mtbf. Sometimes the environmental limits
    can be extended under reduced performance guidelines, without
    exceeding agreed Tj limits.

    For a whole product, there's usually other component limiting factors
    that occur first - electrolytic and film capacitors, insulation system >>>> ratings and surface touch restrictions.

    Performance is measured with these specified limits in mind.

    or not.

    Yes, but is it (measured)? Or, actively designed with as a target?

    Or, do you just use rules of thumb knowing that the typical *operating* >>>environment is likely to be X and chose components specified for Y > X >>>(but not necessarily Y >> X)?

    Note this iPhone claims a max operating of 93F and storage of 113F.
    It is now 108F outside -- does that mean I can't use it outdoors?
    And, when the temperature climbs to 115, I'll have to set it in an
    ice bath? (I'm being facetious, of course).

    I suspect there isn't a place in the lower 48 that doesn't
    see ambient temperatures above 93F at least part of the year.

    And, Apple isn't a garage shop with few design/test resources at
    its disposal.

    So, clearly there is margin in these specifications. Whether it
    is intended -- and to what extent -- is my point.

    When designing for industrial/commercial applications, we were always >>>extremely careful to *ensure* our products would operate in the temperature >>>ranges (and other environmental factors) that we specified. A fisherman >>>out on the North Atlantic would be miffed if his kit stopped working >>>because it was too cold or too hot (or, too much salt spray). A craftsman >>>would be annoyed if the tip of his screwdriver sheared off from "excessive" >>>torque.

    Similarly, a factory floor can't shut down because it's an unusually
    warm day in the shop...

    Consumer kit *seems* to have a far more cavalier attitude towards
    these things. And, one that doesn't really hold up to close inspection >>>(e.g., the iPhone).


    The guidelines are derived from empirical data and accelerating
    factors are determined. The arrhenius equation comes to mind.

    Predictors determine the design guidelines, but, yes, varying
    degrees of physical testing is a standard element in design and
    product verification.

    Commercial considerations of free enterprise have always pushed
    human behaviour towards banditry, so what can I tell you?

    RL

    That's entirely wrong. Whether you make spears or helicopters, you
    need repeat business.

    Or maybe you are the United Fruit Company.

    Communist thugs are the genocidal bandits. They have a captive market
    and no competition.

    Not the only ones.

    --
    Jasen.
    🇺🇦 Слава Україні

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Wed Jun 12 12:13:50 2024
    On Sat, 8 Jun 2024 13:35:16 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 6/8/2024 12:03 PM, KevinJ93 wrote:
    I often kick mysellf in the head when I realize that shortcomings
    in product performance were actually predicted in the written
    specification - that the performance that I was expecting was not
    only outside published spec, but might not be physically
    possible, using current materials and techniques.

    Would you expect a cell phone to operate in the same nominal environments >>> that a human being would encounter in their normal living?  If it FAILED >>> to operate "above 93F" (which is likely most of the lower 48, at some
    portion of the day, lately), you'd likely be looking for another device
    as you would always have to be in an air conditioned environment to make >>> that guarantee.

    I used to be in the iPhone design team. At the time we used a 40 deg C as the
    maximum ambient temperature.

    It's that, here, now (103F) -- and another 5-10 degrees expected before
    temps start back down. And, I imagine a few million people are experiencing >that same sort of temperature. If 20% have iPhones, that's a shitload of >devices operating at or above their design maxima.

    Where did the "40" come from? Why not 41C (was that not "round enough"?)
    Or, "100F"? I.e., was it arrived at by deliberate thought or just picked
    out of the air as "good enough"?

    40C is the ambient temperature where public health safety warnings are
    issued in most jurisdictions. Schools will cancel track meets etc.
    Some ammend that to wet bulb temperatures, which can be reached in as
    low as 36C environment.Don't confuse it with the Fahrenheit scale.


    As part of the development we would run a "thermal virus" software to cause the
    CPU to dissipate an approximation for the maximum possible.

    Under those conditions the internal temperature could get to the 70 deg C
    region. If excessive temperatures were reached the CPU would be throttled to >> avoid damage.

    Makes sense. But, has limits to its applicability. I.e., if the CPU >couldn't support the load of running the cellular radio, then you've >prevented damage but still rendered the phone inoperative.

    I was working on the display/touch hardware; LCD displays stop working at about
    75 deg C (they just turn black)

    You'd probably find that surface touch temperature limits are exceeded
    before that - screens having direct access to the external
    environment.


    Yes. The technology has lots of environmental limits. And, too cold
    and it gets sluggish (not a good thing for an AC device).

    LCD screens also become unreadable at ~ -20C. Again - don't confuse it
    with the Fahrenheit scale.

    Since the display was within a couple mm of
    the CPU there was not margin.

    Under less stressed conditions the internal temperature was much lower.

    I suspect that the battery is probably the most sensitive item for storage >> temperature while not operating, especially if fully charged.

    And the battery's failure mode can be spectacular. So, do they
    rely on the printed specifications to bail them out of any liability >lawsuits?

    He's talking about aging, loss of capacity and charging voltage
    tolernce restrictions. Lithium battery 'cook-off' temperatures
    are much higher.

    Note that you don't tend to see different "grades" of consumer kit
    as you would encounter in commercial/industrial markets -- where
    the consumer can buy an option/upgrade/upsell to address a market
    that he feels more typically reflects his usage.

    How many consumers actually are aware of these parameters for
    the kit they've bought (often at very dear prices)?

    Industrial grade components and equipment are designed for
    higher operating ambients - but equipment designed for personal
    (hand-held or pocket) use assume the limits for human physical
    comfort and safety.

    When we were last looking at vehicles, we noticed many of the
    "front-facing technology" would throw errors, before you even
    made it onto the road for a test drive. "Oh, the electronics
    are overheating from being out in the sun..." "WTF? So, can
    I only drive at night? And, how many kilobucks for this bit
    of kit??"

    Vehicular operating environmental limits differ from consumer
    equipment standards.

    What's your actual problem?

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Wed Jun 12 12:26:51 2024
    On 6/12/2024 9:13 AM, legg wrote:
    Would you expect a cell phone to operate in the same nominal environments >>>> that a human being would encounter in their normal living?  If it FAILED >>>> to operate "above 93F" (which is likely most of the lower 48, at some
    portion of the day, lately), you'd likely be looking for another device >>>> as you would always have to be in an air conditioned environment to make >>>> that guarantee.

    I used to be in the iPhone design team. At the time we used a 40 deg C as the
    maximum ambient temperature.

    It's that, here, now (103F) -- and another 5-10 degrees expected before
    temps start back down. And, I imagine a few million people are experiencing >> that same sort of temperature. If 20% have iPhones, that's a shitload of
    devices operating at or above their design maxima.

    Where did the "40" come from? Why not 41C (was that not "round enough"?)
    Or, "100F"? I.e., was it arrived at by deliberate thought or just picked
    out of the air as "good enough"?

    40C is the ambient temperature where public health safety warnings are
    issued in most jurisdictions. Schools will cancel track meets etc.
    Some ammend that to wet bulb temperatures, which can be reached in as
    low as 36C environment.Don't confuse it with the Fahrenheit scale.

    I'm not "confusing it" -- rather, deliberately using "100" as a "nice round number" (note my comment re: 41C vs 40C) Is it just "coincidence" that
    the "safety warnings" are issued at 40 and not 39? Or, 41? Is there
    something "magical" about "40" -- other than it ends in a '0'?

    It's been above 100F (38C) for 16 days, already. People are still working their normal outdoor jobs, looking at cars on dealer lots, walking 100 yards across uncovered parking lots to gain entry to stores, etc.

    Are phones NOT expected to work in these environments? (Gee, I wanted to telephone emergency services to get help for my buddy who collapsed in
    the heat but it was too hot for my phone to make the call)

    We expect cars to continue to operate in those temperatures. What's the criteria that we use to determine what should and shouldn't be expected
    to remain operational?

    And, how do these limits differ from the (somewhat arbitrary) figures
    that we publish as specifications?

    As part of the development we would run a "thermal virus" software to cause the
    CPU to dissipate an approximation for the maximum possible.

    Under those conditions the internal temperature could get to the 70 deg C >>> region. If excessive temperatures were reached the CPU would be throttled to
    avoid damage.

    Makes sense. But, has limits to its applicability. I.e., if the CPU
    couldn't support the load of running the cellular radio, then you've
    prevented damage but still rendered the phone inoperative.

    I was working on the display/touch hardware; LCD displays stop working at about
    75 deg C (they just turn black)

    You'd probably find that surface touch temperature limits are exceeded
    before that - screens having direct access to the external
    environment.

    You don't need to use a bare finger to activate a screen. And, with most phones, can use voice dialing.

    Yes. The technology has lots of environmental limits. And, too cold
    and it gets sluggish (not a good thing for an AC device).

    LCD screens also become unreadable at ~ -20C. Again - don't confuse it
    with the Fahrenheit scale.

    Since the display was within a couple mm of
    the CPU there was not margin.

    Under less stressed conditions the internal temperature was much lower.

    I suspect that the battery is probably the most sensitive item for storage >>> temperature while not operating, especially if fully charged.

    And the battery's failure mode can be spectacular. So, do they
    rely on the printed specifications to bail them out of any liability
    lawsuits?

    He's talking about aging, loss of capacity and charging voltage
    tolernce restrictions. Lithium battery 'cook-off' temperatures
    are much higher.

    So, a battery stored 1C beyond that maximum storage temperature
    is crap? Of course not. For *components*, we have graphs that
    make these relationships more explicit. So, I can trade off
    temperature vs. performance, etc.

    For *devices*, we rely on a single number to express a limit
    (operating or storage). It's fairly obvious that these
    limits are not hard and fast and have fudge factors built in.
    How large those are is up to the person designing the product and
    writing the published specification.

    Note that you don't tend to see different "grades" of consumer kit
    as you would encounter in commercial/industrial markets -- where
    the consumer can buy an option/upgrade/upsell to address a market
    that he feels more typically reflects his usage.

    How many consumers actually are aware of these parameters for
    the kit they've bought (often at very dear prices)?

    Industrial grade components and equipment are designed for
    higher operating ambients - but equipment designed for personal
    (hand-held or pocket) use assume the limits for human physical
    comfort and safety.

    But that's not true. Sit outside in 93F temperatures (the published
    spec for the iPhones I researched) and you will neither be comfortable
    nor safe. Why doesn't everything operate at 25C which is where we
    tend to be most comfortable and feel most safe? Ans: because we
    live in conditions that extend well above and below those limits.

    I can recall being outdoors in -26F and +117F. I was much more
    uncomfortable at -26F than at 117F (I was actually hauling 20T of
    stone and, aside from the weight of the stone, more comfortable
    than I'd been at 80F in New England)

    So, what value writing a published specification limit that
    you KNOW will be exceeded, REGULARLY? Are you looking for a
    legal leg to stand on when the user tries to dial "911" and
    the phone fails to perform as expected -- because it was 94F
    at the time?

    When we were last looking at vehicles, we noticed many of the
    "front-facing technology" would throw errors, before you even
    made it onto the road for a test drive. "Oh, the electronics
    are overheating from being out in the sun..." "WTF? So, can
    I only drive at night? And, how many kilobucks for this bit
    of kit??"

    Vehicular operating environmental limits differ from consumer
    equipment standards.

    But kit designed for the vehicle should be operable IN the
    conditions that the vehicle is expected to experience, right?
    Or, am I supposed to stand outside the vehicle until the
    passenger compartment (which houses the kit in question) drops
    to "human limits" (how do I start the vehicle to move it into
    the shade? or, activate the air conditioning? will the air
    conditioning sensors operate in those "above human" limits??)

    What's your actual problem?

    If I have a device that claims an operating (or storage) temperature range
    of [X,Y] what is the ACTUAL operating range LIKELY *designed* into the device.

    Ask yourself what YOUR design process is. Do you design something and
    then put some numbers on it's operating range after the design is
    complete? By measuring it's capabilities? By SWAG?

    Do you write a target specification and then keep tweeking your
    design to ensure that it continues to satisfy those constraints?
    Do you then verify this, empirically? Or, do you say, "I've got
    12 degrees of margin and the temperature rise in the enclosure
    will never exceed 7 degrees so I rationalize that I am safe"?

    Why do we derate other attributes of our designs (and components)?
    Do we not also derate more general characteristics -- like operating temperature (clearly this happens; the question is whether or not
    there is a conscious effort made and what the criteria are besides
    "this is how we EXPECT it to be used")

    I specify the TIMEliness of my systems' responses. There's margin
    in those figures. A customer can rely on my meeting them ALWAYS,
    because I have addressed all of the (unlikely) issues that could
    cause them to vary. I *design* to a tighter set of values and
    derate that specification, deliberately, to give customers
    confidence that they won't be operating at the bleeding edge
    of the design *if* they use the published figures.

    But, I know that my derated figures are adequate for the market
    that I am serving. I don't make devices that aren't GUARANTEED
    to be operable in the conditions that you WILL encounter.
    Clearly, a phone that claims to operate to 93F is not designed
    to operate in the temperature ranges that MOST customers encounter!
    Yet, no one cautions them to avoid these phones.

    [Repeat for the other examples I have given]

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to blockedofcourse@foo.invalid on Thu Jun 13 07:51:59 2024
    On Wed, 12 Jun 2024 12:26:51 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 6/12/2024 9:13 AM, legg wrote:
    Would you expect a cell phone to operate in the same nominal environments >>>>> that a human being would encounter in their normal living?  If it FAILED >>>>> to operate "above 93F" (which is likely most of the lower 48, at some >>>>> portion of the day, lately), you'd likely be looking for another device >>>>> as you would always have to be in an air conditioned environment to make >>>>> that guarantee.

    I used to be in the iPhone design team. At the time we used a 40 deg C as the
    maximum ambient temperature.

    It's that, here, now (103F) -- and another 5-10 degrees expected before
    temps start back down. And, I imagine a few million people are experiencing
    that same sort of temperature. If 20% have iPhones, that's a shitload of >>> devices operating at or above their design maxima.

    Where did the "40" come from? Why not 41C (was that not "round enough"?) >>> Or, "100F"? I.e., was it arrived at by deliberate thought or just picked >>> out of the air as "good enough"?

    40C is the ambient temperature where public health safety warnings are
    issued in most jurisdictions. Schools will cancel track meets etc.
    Some ammend that to wet bulb temperatures, which can be reached in as
    low as 36C environment.Don't confuse it with the Fahrenheit scale.

    I'm not "confusing it" -- rather, deliberately using "100" as a "nice round >number" (note my comment re: 41C vs 40C) Is it just "coincidence" that
    the "safety warnings" are issued at 40 and not 39? Or, 41? Is there >something "magical" about "40" -- other than it ends in a '0'?

    It has something to do with the human body at reat, in the shade,
    failing to be cooled by sweat in moving air at a certain temperature.
    Cooling has then to be obtained by artificial means. It probably IS
    a 'nice round number', as some are affected earlier than others.
    A body will already be avoiding direct sun exposure with hats /
    umbrellas, shade trees etc.


    It's been above 100F (38C) for 16 days, already. People are still working >their normal outdoor jobs, looking at cars on dealer lots, walking 100 yards >across uncovered parking lots to gain entry to stores, etc.

    Are phones NOT expected to work in these environments? (Gee, I wanted to >telephone emergency services to get help for my buddy who collapsed in
    the heat but it was too hot for my phone to make the call)

    Sorry to hear about your buddy. Senior citizens or health compromised
    people have to take special care in the heat.

    How do you know that was the problem with the phone?
    What were the phone's symptoms?

    We expect cars to continue to operate in those temperatures. What's the >criteria that we use to determine what should and shouldn't be expected
    to remain operational?

    Already said - automotive component temperature limits are set by
    other standards. That being said, it's a test of your vehicles
    integrity to do hard work at elevated temperatures. For the benefit
    of passengers, some attempt is made to keep the cabin below 40C.

    And, how do these limits differ from the (somewhat arbitrary) figures
    that we publish as specifications?

    A company will have stated limits for a project in the earliest design
    stages. They will use limits expected by their industry, unless there
    are reasons to do otherwise. Stupidity would be a pretty bad reason.


    As part of the development we would run a "thermal virus" software to cause the
    CPU to dissipate an approximation for the maximum possible.

    Under those conditions the internal temperature could get to the 70 deg C >>>> region. If excessive temperatures were reached the CPU would be throttled to
    avoid damage.

    Makes sense. But, has limits to its applicability. I.e., if the CPU
    couldn't support the load of running the cellular radio, then you've
    prevented damage but still rendered the phone inoperative.

    I was working on the display/touch hardware; LCD displays stop working at about
    75 deg C (they just turn black)

    You'd probably find that surface touch temperature limits are exceeded
    before that - screens having direct access to the external
    environment.

    You don't need to use a bare finger to activate a screen. And, with most >phones, can use voice dialing.

    Are you serious? Touch temperature is the surface temperature in
    contact with operator, usually the hand. If it's not meant to be
    held, you can get away with visible surface temperature warnings.
    Anything made to be touched doesn't get an exemption.

    Yes. The technology has lots of environmental limits. And, too cold
    and it gets sluggish (not a good thing for an AC device).

    LCD screens also become unreadable at ~ -20C. Again - don't confuse it
    with the Fahrenheit scale.

    Since the display was within a couple mm of
    the CPU there was not margin.

    Under less stressed conditions the internal temperature was much lower. >>>>
    I suspect that the battery is probably the most sensitive item for storage >>>> temperature while not operating, especially if fully charged.

    And the battery's failure mode can be spectacular. So, do they
    rely on the printed specifications to bail them out of any liability
    lawsuits?

    He's talking about aging, loss of capacity and charging voltage
    tolernce restrictions. Lithium battery 'cook-off' temperatures
    are much higher.

    So, a battery stored 1C beyond that maximum storage temperature
    is crap? Of course not. For *components*, we have graphs that
    make these relationships more explicit. So, I can trade off
    temperature vs. performance, etc.

    For *devices*, we rely on a single number to express a limit
    (operating or storage). It's fairly obvious that these
    limits are not hard and fast and have fudge factors built in.
    How large those are is up to the person designing the product and
    writing the published specification.



    Note that you don't tend to see different "grades" of consumer kit
    as you would encounter in commercial/industrial markets -- where
    the consumer can buy an option/upgrade/upsell to address a market
    that he feels more typically reflects his usage.

    How many consumers actually are aware of these parameters for
    the kit they've bought (often at very dear prices)?

    Industrial grade components and equipment are designed for
    higher operating ambients - but equipment designed for personal
    (hand-held or pocket) use assume the limits for human physical
    comfort and safety.

    But that's not true. Sit outside in 93F temperatures (the published
    spec for the iPhones I researched) and you will neither be comfortable
    nor safe. Why doesn't everything operate at 25C which is where we
    tend to be most comfortable and feel most safe? Ans: because we
    live in conditions that extend well above and below those limits.

    Safety standards are pretty explicit w/r to operator environment.

    Humans do not, in fact, operate well over any environmental extreme.
    That's why we wear clothes; live in temperature-suitable dwellings,
    don space suits etc.


    I can recall being outdoors in -26F and +117F. I was much more
    uncomfortable at -26F than at 117F (I was actually hauling 20T of
    stone and, aside from the weight of the stone, more comfortable
    than I'd been at 80F in New England)

    So, what value writing a published specification limit that
    you KNOW will be exceeded, REGULARLY? Are you looking for a
    legal leg to stand on when the user tries to dial "911" and
    the phone fails to perform as expected -- because it was 94F
    at the time?

    Commodities respond to market requirements.


    When we were last looking at vehicles, we noticed many of the
    "front-facing technology" would throw errors, before you even
    made it onto the road for a test drive. "Oh, the electronics
    are overheating from being out in the sun..." "WTF? So, can
    I only drive at night? And, how many kilobucks for this bit
    of kit??"

    Vehicular operating environmental limits differ from consumer
    equipment standards.

    But kit designed for the vehicle should be operable IN the
    conditions that the vehicle is expected to experience, right?
    Or, am I supposed to stand outside the vehicle until the
    passenger compartment (which houses the kit in question) drops
    to "human limits" (how do I start the vehicle to move it into
    the shade? or, activate the air conditioning? will the air
    conditioning sensors operate in those "above human" limits??)

    What's your actual problem?

    If I have a device that claims an operating (or storage) temperature range
    of [X,Y] what is the ACTUAL operating range LIKELY *designed* into the device.

    Ask yourself what YOUR design process is. Do you design something and
    then put some numbers on it's operating range after the design is
    complete? By measuring it's capabilities? By SWAG?

    Do you write a target specification and then keep tweeking your
    design to ensure that it continues to satisfy those constraints?
    Do you then verify this, empirically? Or, do you say, "I've got
    12 degrees of margin and the temperature rise in the enclosure
    will never exceed 7 degrees so I rationalize that I am safe"?

    Why do we derate other attributes of our designs (and components)?
    Do we not also derate more general characteristics -- like operating >temperature (clearly this happens; the question is whether or not
    there is a conscious effort made and what the criteria are besides
    "this is how we EXPECT it to be used")

    I specify the TIMEliness of my systems' responses. There's margin
    in those figures. A customer can rely on my meeting them ALWAYS,
    because I have addressed all of the (unlikely) issues that could
    cause them to vary. I *design* to a tighter set of values and
    derate that specification, deliberately, to give customers
    confidence that they won't be operating at the bleeding edge
    of the design *if* they use the published figures.

    But, I know that my derated figures are adequate for the market
    that I am serving. I don't make devices that aren't GUARANTEED
    to be operable in the conditions that you WILL encounter.
    Clearly, a phone that claims to operate to 93F is not designed
    to operate in the temperature ranges that MOST customers encounter!
    Yet, no one cautions them to avoid these phones.

    [Repeat for the other examples I have given]

    I think, at this stage, you're just being fractious.

    I'm out of here.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From KevinJ93@21:1/5 to Don Y on Thu Jun 13 12:42:47 2024
    On 6/12/24 12:26 PM, Don Y wrote:
    <...>
    It's been above 100F (38C) for 16 days, already.  People are still working their normal outdoor jobs, looking at cars on dealer lots, walking 100
    yards
    across uncovered parking lots to gain entry to stores, etc.

    Are phones NOT expected to work in these environments?  (Gee, I wanted to telephone emergency services to get help for my buddy who collapsed in
    the heat but it was too hot for my phone to make the call)

    The phones may not stop working but may not meet performance
    specifications. For example applications may not work as fast as at
    lower temperatures.

    I've never heard of lower level software being compromised at high
    temperatures so basic phone calls would be ok but action video games
    would run slower.

    The ASICs I worked on had a -25C to +75C operating range. When the CPU
    was idle the phone would be too hot to hold if the internals were at 75C.

    We expect cars to continue to operate in those temperatures.  What's the criteria that we use to determine what should and shouldn't be expected
    to remain operational?

    Automotive devices that expect to be in the engine compartment are
    designed for -40C to +125C or +150C.

    kw
    <...>

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Thu Jun 13 18:13:01 2024
    On 6/13/2024 4:51 AM, legg wrote:

    What's your actual problem?

    If I have a device that claims an operating (or storage) temperature range >> of [X,Y] what is the ACTUAL operating range LIKELY *designed* into the device.

    I think, at this stage, you're just being fractious.

    And I think you're just unable to answer the question. Don't feel bad;
    I've asked this in two other places and have been met with similar
    <mumbly> answers. No one seems to design "consumer kit" so there are no
    REAL processes to describe. Commercial and Industrial designs are
    handled much differently and more formally.

    But, what the question HAS done is piqued interest in the *specifics*
    of various bits of consumer kit; so, lots of examples of specific devices
    with:
    - UNspecified operating limits
    - "fantasy" operating limits,
    - limits that obviously have HUGE margins (e.g., the phone examples)
    - *seemingly* well thought out limits (inferred by the wider range of
    operating conditions that obviously exceed the sorts of conditions
    they would likely experience... "temperatures never encountered on earth").

    It seems like folks have suddenly become aware that they *don't* know
    what the bits of kit that they've purchased CAN do and are now taking an
    active interest in those figures.

    It's educational to see which types of devices fit in each category as well
    as which manufacturers.

    But, still doesn't answer the question posed (as none of the designers
    of these items are apparently available to shed specific light on their
    design process/criteria)

    I'm out of here.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to All on Thu Jun 13 18:09:45 2024
    On 6/13/2024 12:42 PM, KevinJ93 wrote:
    On 6/12/24 12:26 PM, Don Y wrote:
    <...>
    It's been above 100F (38C) for 16 days, already.  People are still working >> their normal outdoor jobs, looking at cars on dealer lots, walking 100 yards >> across uncovered parking lots to gain entry to stores, etc.

    Are phones NOT expected to work in these environments?  (Gee, I wanted to >> telephone emergency services to get help for my buddy who collapsed in
    the heat but it was too hot for my phone to make the call)

    The phones may not stop working but may not meet performance specifications. For example applications may not work as fast as at lower temperatures.

    But, "applications may not work as fast" if multiple applications are running or if you've installed some "service" that competes for resources. Where's
    the disclaimer about that?

    And, what's the caveat when the phone is being *operated* at a temperature
    that exceeds its *storage* temperature? It's been hotter than 113 (iPhone storage max) several times, here, already -- and summer doesn't officially start for another week or so.

    The idea of *carrying* a phone on my person is anathema to me. So, any time
    I take a phone out of the house, it sits in the car while I run my errands. After half an hour, the interior of the car exceeds 130F with certain surfaces approaching 160F (seats are ~125F).

    Yet, the phone operates.

    Well beyond max operating *and* storage. (thus, "margin" -- just no way to
    put an actual figure on it, besides for one exemplar)

    I've never heard of lower level software being compromised at high temperatures
    so basic phone calls would be ok but action video games would run slower.

    The fact that the phone (and other exemplars) operates outside of its "operating range" confirms there is margin in the design. We know that.

    But, no one seems to know *what* this margin is. (It's not just phones but almost all consumer kit -- excepting those for which NO operating/storage conditions are specified!)

    This suggests that it is NOT a part of the design process but, rather, "whatever it is, it is".

    If I tried to make a call and the phone was 160F -- because it sat in my
    car for three hours in the sun -- would it work? Is there ANYONE at Apple
    who could answer that question?

    My $40K electric wheelchair tells me to recharge the batteries in a certain temperature range. But, doesn't tell me in what range of temperatures I can OPERATE that chair! Surely this is important -- whether I live in Alaska or Florida -- as a chair that won't move would leave me stranded!

    I know I can operate (and "store" when not actively being operated) TVs on
    the back porch despite the fact that the ambient climbs to well above 110.
    Yet, the TVs don't tell me that this is possible.

    The ASICs I worked on had a -25C to +75C operating range. When the CPU was idle
    the phone would be too hot to hold if the internals were at 75C.

    Of course you don't need to hold a phone to use it. My blind friends use
    the voice interfaces to their phones (ear buds) -- leaving them in a fanny-pack (or purse) so they can have their hands free for walking canes. That seems to be increasingly common.

    The fact that you design components for a 75C range suggests you expect the phone's interior (at the die level) to approach that temperature. You
    didn't, for example, design for 50C (and, in those sorts of volumes, you can pick whatever point on the process/price/performance curve best suits your needs/requirements instead of being constrained to "standard products")

    We expect cars to continue to operate in those temperatures.  What's the
    criteria that we use to determine what should and shouldn't be expected
    to remain operational?

    Automotive devices that expect to be in the engine compartment are designed for
    -40C to +125C or +150C.

    The devices I mentioned are located in the *passenger* compartment.
    What value an engine compartment that can't be *controlled* by devices
    in the passenger compartment? :>

    Will the GPS operate when the vehicle's interior reaches 160F? What about
    the roadside assistance feature? Backup camera? Will the electronics that govern the cycling of the air conditioning compressor function? Do you recall ever hearing someone complain of the electronics in their vehicles NOT working when they returned to their parked vehicle after work? ("margin")

    The fact that the car manufacturers recognized these some devices WOULD fail (and added a variety of idiot lights on the dash to signify those failures) suggests they either couldn't make them operate over these extremes *or* couldn't AFFORD to make them operate over these extremes.

    But, as a buyer looking to drop $50+K on a vehicle, what assurances do
    you have that those systems (for which you are paying additional monies)
    WILL operate when you are the vehicle's owner? If they won't operate
    when the vehicle is sitting on the *dealer's* lot, will they operate when
    the vehicle is sitting in the grocery store's lot? Your employer's lot?
    Your driveway? On the highway? (etc)

    Vendors seem to treat *consumers* as ignorant dweebs; the same sorts of hand-waving wouldn't be tolerated by an industrial/commercial customer!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From KevinJ93@21:1/5 to Don Y on Thu Jun 13 19:02:46 2024
    On 6/13/24 6:09 PM, Don Y wrote:
    On 6/13/2024 12:42 PM, KevinJ93 wrote:
    <...>
    The idea of *carrying* a phone on my person is anathema to me.  So, any
    time
    I take a phone out of the house, it sits in the car while I run my errands. After half an hour, the interior of the car exceeds 130F with certain surfaces
    approaching 160F (seats are ~125F).

    Yet, the phone operates.

    Well beyond max operating *and* storage.  (thus, "margin" -- just no way to put an actual figure on it, besides for one exemplar)

    I've never heard of lower level software being compromised at high
    temperatures so basic phone calls would be ok but action video games
    would run slower.

    The fact that the phone (and other exemplars) operates outside of its "operating range" confirms there is margin in the design.  We know that. > But, no one seems to know *what* this margin is.  (It's not just
    phones but
    almost all consumer kit -- excepting those for which NO operating/storage conditions are specified!)

    This suggests that it is NOT a part of the design process but, rather, "whatever it is, it is".

    If I tried to make a call and the phone was 160F -- because it sat in my
    car for three hours in the sun -- would it work?  Is there ANYONE at Apple who could answer that question?

    160F is 71C so the the circuitry I was involved with could be guaranteed
    to work provided the internal temperature of the phone was not
    significantly higher than that 160F.

    I believe similar limits would apply to other parts of the phone.

    However if the internal temperature had been raised significantly by any internal power dissipation then all bets are off.

    CPUs are especially challenging as they can dissipate 5-10 Watts at
    extremes - there is no room for anything in the way of heat sinks or
    fans etc. The best they can do is to thermally couple them to the case.

    The power amplifiers in the RF section are also significant heat
    generating items.

    Your question has a multi-dimensional answer, it depends upon a host of
    other things including the recent usage of the phone.

    A phone could be designed to guarantee operation at the temperatures you
    state but that phone would certainly cost more, be physically larger,
    heavier etc. The current specifications have been accepted as adequate
    by the majority of customers. Probably there do exist ones with extended environmental specs for specialized applications such as the military
    where that is more important than cost, weight, size etc.

    If you want to improve the likelihood that your phone works when you
    need it - don't leave it lying in sun. Even in a hot car some places are
    cooler than others.

    <...>

    We expect cars to continue to operate in those temperatures.  What's the >>> criteria that we use to determine what should and shouldn't be expected
    to remain operational?

    Automotive devices that expect to be in the engine compartment are
    designed for -40C to +125C or +150C.

    The devices I mentioned are located in the *passenger* compartment.
    What value an engine compartment that can't be *controlled* by devices
    in the passenger compartment?  :>

    I've also worked in some aspects of automobile design and there were
    multiple environmental zones defined - the cabin being the most benign.

    Probably parts there are specified to 105C. Although it can get pretty
    toasty at the top of the dashboard.

    Will the GPS operate when the vehicle's interior reaches 160F?  What about the roadside assistance feature?  Backup camera?  Will the electronics that govern the cycling of the air conditioning compressor function?  Do you recall
    ever hearing someone complain of the electronics in their vehicles NOT working
    when they returned to their parked vehicle after work?  ("margin")

    The temperature is not uniform in the car and often electronics are
    placed in areas where they won't reach the high temperatures you mention
    - in some of my cars for example the electronics were under the seats or
    behind the glovebox.

    The fact that the car manufacturers recognized these some devices WOULD
    fail
    (and added a variety of idiot lights on the dash to signify those failures) suggests they either couldn't make them operate over these extremes *or* couldn't AFFORD to make them operate over these extremes.

    But, as a buyer looking to drop $50+K on a vehicle, what assurances do
    you have that those systems (for which you are paying additional monies)
    WILL operate when you are the vehicle's owner?  If they won't operate
    when the vehicle is sitting on the *dealer's* lot, will they operate when
    the vehicle is sitting in the grocery store's lot?  Your employer's lot? Your driveway?  On the highway?  (etc)

    Modern cars are impressively reliable but they may not be guaranteed to
    operate over the full gamut of environmental conditions and usage. They
    just have meet the great majority of the customers' expectations.

    Vendors seem to treat *consumers* as ignorant dweebs; the same sorts of hand-waving wouldn't be tolerated by an industrial/commercial customer!


    The market decides. Price is a dominant factor in vehicle sales.

    kw

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to All on Thu Jun 13 19:27:51 2024
    On 6/13/2024 7:02 PM, KevinJ93 wrote:
    I've never heard of lower level software being compromised at high
    temperatures so basic phone calls would be ok but action video games would >>> run slower.

    The fact that the phone (and other exemplars) operates outside of its
    "operating range" confirms there is margin in the design.  We know that. > >> But, no one seems to know *what* this margin is.  (It's not just
    phones but
    almost all consumer kit -- excepting those for which NO operating/storage
    conditions are specified!)

    This suggests that it is NOT a part of the design process but, rather,
    "whatever it is, it is".

    If I tried to make a call and the phone was 160F -- because it sat in my
    car for three hours in the sun -- would it work?  Is there ANYONE at Apple >> who could answer that question?

    160F is 71C so the the circuitry I was involved with could be guaranteed to work provided the internal temperature of the phone was not significantly higher than that 160F.

    I believe similar limits would apply to other parts of the phone.

    However if the internal temperature had been raised significantly by any internal power dissipation then all bets are off.

    CPUs are especially challenging as they can dissipate 5-10 Watts at extremes -
    there is no room for anything in the way of heat sinks or fans etc. The best they can do is to thermally couple them to the case.

    The power amplifiers in the RF section are also significant heat generating items.

    Your question has a multi-dimensional answer, it depends upon a host of other things including the recent usage of the phone.

    Of course! And, I am just using phones as an example as they are ubiquitous. If you wander around your home, there are undoubtedly countless items that
    all have real limits on their operation -- yet DETERMINING those would be difficult (especially if you wanted to know REAL limits and not just
    PUBLISHED limits)

    A phone could be designed to guarantee operation at the temperatures you state
    but that phone would certainly cost more, be physically larger, heavier etc. The current specifications have been accepted as adequate by the majority of customers. Probably there do exist ones with extended environmental specs for specialized applications such as the military where that is more important than
    cost, weight, size etc.

    But that's exactly my point! The phone, AS DOCUMENTED, is considerably less capable than it is, in reality! If it adhered to its published specifications, I suspect a good many people would not use it -- because they routinely encounter conditions that exceed those published for the phone.

    SOMEONE (at Apple) knows this to be the case as they wouldn't market
    a product that had millions of users complaining that their phones stopped working in the summer (winter?) months.

    If you want to improve the likelihood that your phone works when you need it -
    don't leave it lying in sun. Even in a hot car some places are cooler than others.

    Of course. I've used this as an example of how WIDE the margin is in
    the phone's design (*my* phone isn't an iPhone). I doubt many people
    worry that the car interior may get too hot for their phones -- because
    most people have never had a phone refuse to operate due to temperature extremes!

    We expect cars to continue to operate in those temperatures.  What's the >>>> criteria that we use to determine what should and shouldn't be expected >>>> to remain operational?

    Automotive devices that expect to be in the engine compartment are designed >>> for -40C to +125C or +150C.

    The devices I mentioned are located in the *passenger* compartment.
    What value an engine compartment that can't be *controlled* by devices
    in the passenger compartment?  :>

    I've also worked in some aspects of automobile design and there were multiple environmental zones defined - the cabin being the most benign.

    Probably parts there are specified to 105C. Although it can get pretty toasty at the top of the dashboard.

    Dash gets up above 160. I've been amused that the ambient temperature
    sensor is so acurate -- yet "sees" the heat reflected off the (180F)
    pavement! Clearly some "engineering" at play, there.

    Will the GPS operate when the vehicle's interior reaches 160F?  What about >> the roadside assistance feature?  Backup camera?  Will the electronics that
    govern the cycling of the air conditioning compressor function?  Do you recall
    ever hearing someone complain of the electronics in their vehicles NOT working
    when they returned to their parked vehicle after work?  ("margin")

    The temperature is not uniform in the car and often electronics are placed in areas where they won't reach the high temperatures you mention - in some of my
    cars for example the electronics were under the seats or behind the glovebox.

    Yes, but over the course of an 8 hour "work day" (baking in the sun), I
    suspect there are no "refuges" in the vehicle's interior. If the air temperature is 113, then the car *will* climb to 113, over time.

    (It will *drop* to 90 degrees after 10PM, tonight -- and today was relatively cool -- just barely 100F)

    The fact that the car manufacturers recognized these some devices WOULD fail >> (and added a variety of idiot lights on the dash to signify those failures) >> suggests they either couldn't make them operate over these extremes *or*
    couldn't AFFORD to make them operate over these extremes.

    But, as a buyer looking to drop $50+K on a vehicle, what assurances do
    you have that those systems (for which you are paying additional monies)
    WILL operate when you are the vehicle's owner?  If they won't operate
    when the vehicle is sitting on the *dealer's* lot, will they operate when
    the vehicle is sitting in the grocery store's lot?  Your employer's lot?
    Your driveway?  On the highway?  (etc)

    Modern cars are impressively reliable but they may not be guaranteed to operate
    over the full gamut of environmental conditions and usage. They just have meet
    the great majority of the customers' expectations.

    If you are charging a premium for certain technology features, it seems
    like you would take steps to ensure that they *worked* in every market
    in which they were offered.

    As I said, I stepped behind the wheel of certain vehicles and watched
    failure indicators illuminate in rapid succession: "That's because
    the car is in the sun..." "Ah, OK. So, if I want those features, I
    should keep the car in the shade? How do I do that on the roadways?"

    Vendors seem to treat *consumers* as ignorant dweebs; the same sorts of
    hand-waving wouldn't be tolerated by an industrial/commercial customer!

    The market decides. Price is a dominant factor in vehicle sales.

    Price is a dominant factor in *many* decisions. Until performance
    problems capture headlines. I'm sure the airlines that bought
    Boeing products did so largely on price/performance/reputation issues...

    Consumers tend to be largely ignorant of product capabilities and
    limitations. They buy *features* -- without even guarantees that
    those features work! And, because they often don't understand
    what they have bought, they are never quite sure that a problem
    is "theirs" or the *device's*

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