• Practical resistor accuracy distribution

    From Klaus Vestergaard Kragelund@21:1/5 to All on Sat Apr 27 00:54:41 2024
    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have
    done measurements:

    https://www.eevblog.com/forum/projects/smd-resistor-distributions/

    https://lambdafox.com/resistor-tolerances/

    Regards

    Klaus

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  • From John Larkin@21:1/5 to klauskvik@hotmail.com on Fri Apr 26 16:47:40 2024
    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund <klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have
    done measurements:

    https://www.eevblog.com/forum/projects/smd-resistor-distributions/

    https://lambdafox.com/resistor-tolerances/

    Regards

    Klaus

    Are resistors usually low to save time laser trimming?

    Are resistors on the same reel closer than parts from another reel?

    The Susumu thinfilms are really good.

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  • From Joe Gwinn@21:1/5 to klauskvik@hotmail.com on Fri Apr 26 20:16:48 2024
    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund <klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have
    done measurements:

    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/>

    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are
    often wildly non-Gaussian. The classic example is where there are
    grades, say 1%, 5%, and 20%. The 5% group will often have a hole that
    happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide
    distribution, and then machine-sorted into bins. In this case, many
    of the bins will have uniform distributions. And so on.

    Joe Gwinn

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  • From John Larkin@21:1/5 to All on Fri Apr 26 19:38:07 2024
    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund ><klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have
    done measurements:

    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/>

    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are
    often wildly non-Gaussian. The classic example is where there are
    grades, say 1%, 5%, and 20%. The 5% group will often have a hole that >happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide
    distribution, and then machine-sorted into bins. In this case, many
    of the bins will have uniform distributions. And so on.

    Joe Gwinn

    I suspect that they may laser trimmed and shipped, not binned.

    One batch on a reel could be very close to one another.

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  • From Joe Gwinn@21:1/5 to jjSNIPlarkin@highNONOlandtechnology on Sat Apr 27 16:47:29 2024
    On Fri, 26 Apr 2024 19:38:07 -0700, John Larkin <jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund >><klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have >>>done measurements:

    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/>

    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are
    often wildly non-Gaussian. The classic example is where there are
    grades, say 1%, 5%, and 20%. The 5% group will often have a hole that >>happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide
    distribution, and then machine-sorted into bins. In this case, many
    of the bins will have uniform distributions. And so on.

    Joe Gwinn

    I suspect that they may laser trimmed and shipped, not binned.

    One batch on a reel could be very close to one another.

    Also possible, and maybe a combination of both?

    But the fundamental point is that one must measure to be sure, unless
    one is a large enough customer that the manufacturer will simply tell
    you.

    Joe Gwinn

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  • From Joe Gwinn@21:1/5 to jjSNIPlarkin@highNONOlandtechnology on Sat Apr 27 17:41:10 2024
    On Sat, 27 Apr 2024 14:24:43 -0700, John Larkin <jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Sat, 27 Apr 2024 16:47:29 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Fri, 26 Apr 2024 19:38:07 -0700, John Larkin >><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net> >>>wrote:

    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund >>>><klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have >>>>>done measurements:

    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/>

    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are
    often wildly non-Gaussian. The classic example is where there are >>>>grades, say 1%, 5%, and 20%. The 5% group will often have a hole that >>>>happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide
    distribution, and then machine-sorted into bins. In this case, many
    of the bins will have uniform distributions. And so on.

    Joe Gwinn

    I suspect that they may laser trimmed and shipped, not binned.

    One batch on a reel could be very close to one another.

    Also possible, and maybe a combination of both?

    But the fundamental point is that one must measure to be sure, unless
    one is a large enough customer that the manufacturer will simply tell
    you.

    Joe Gwinn

    We just assume that all 1% resistors are within 1%.

    We buy 0.1% and some 0.05% parts too. Since most of our products have >software-based calibration, we mostly care about resistor tempcos, not
    so much tolerances.

    Yes, and calibration will wash all those strange-distribution woes
    away.

    Joe Gwinn

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  • From John Larkin@21:1/5 to All on Sat Apr 27 14:53:48 2024
    On Sat, 27 Apr 2024 17:41:10 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Sat, 27 Apr 2024 14:24:43 -0700, John Larkin ><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Sat, 27 Apr 2024 16:47:29 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Fri, 26 Apr 2024 19:38:07 -0700, John Larkin >>><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net> >>>>wrote:

    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund >>>>><klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have >>>>>>done measurements:
    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/> >>>>>>
    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are >>>>>often wildly non-Gaussian. The classic example is where there are >>>>>grades, say 1%, 5%, and 20%. The 5% group will often have a hole that >>>>>happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide >>>>>distribution, and then machine-sorted into bins. In this case, many >>>>>of the bins will have uniform distributions. And so on.

    Joe Gwinn

    I suspect that they may laser trimmed and shipped, not binned.

    One batch on a reel could be very close to one another.

    Also possible, and maybe a combination of both?

    But the fundamental point is that one must measure to be sure, unless
    one is a large enough customer that the manufacturer will simply tell >>>you.

    Joe Gwinn

    We just assume that all 1% resistors are within 1%.

    We buy 0.1% and some 0.05% parts too. Since most of our products have >>software-based calibration, we mostly care about resistor tempcos, not
    so much tolerances.

    Yes, and calibration will wash all those strange-distribution woes
    away.

    Joe Gwinn

    One could cal out tempcos, but test time would be outrageous.

    We are bidding on one unit that might need that. Yuk. The alternative
    is to, basically, ovenize the PCB.

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  • From John Larkin@21:1/5 to All on Sat Apr 27 14:24:43 2024
    On Sat, 27 Apr 2024 16:47:29 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Fri, 26 Apr 2024 19:38:07 -0700, John Larkin ><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund >>><klauskvik@hotmail.com> wrote:

    Hi

    I needed to look into distribution of accuracy of resistors.

    Vendors don't have any info, but luckily some nice people online have >>>>done measurements:

    <https://www.eevblog.com/forum/projects/smd-resistor-distributions/>

    <https://lambdafox.com/resistor-tolerances/>

    The thing to be aware of is that resistor value distributions are
    often wildly non-Gaussian. The classic example is where there are >>>grades, say 1%, 5%, and 20%. The 5% group will often have a hole that >>>happens to match the 1% distribution perfectly.

    A lot of modern resistors are made with a relatively wide
    distribution, and then machine-sorted into bins. In this case, many
    of the bins will have uniform distributions. And so on.

    Joe Gwinn

    I suspect that they may laser trimmed and shipped, not binned.

    One batch on a reel could be very close to one another.

    Also possible, and maybe a combination of both?

    But the fundamental point is that one must measure to be sure, unless
    one is a large enough customer that the manufacturer will simply tell
    you.

    Joe Gwinn

    We just assume that all 1% resistors are within 1%.

    We buy 0.1% and some 0.05% parts too. Since most of our products have software-based calibration, we mostly care about resistor tempcos, not
    so much tolerances.

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  • From Bill Sloman@21:1/5 to John Larkin on Sun Apr 28 14:00:01 2024
    On 28/04/2024 7:53 am, John Larkin wrote:
    On Sat, 27 Apr 2024 17:41:10 -0400, Joe Gwinn <joegwinn@comcast.net>wrote
    On Sat, 27 Apr 2024 14:24:43 -0700, John Larkin <jjSNIPlarkin@highNONOlandtechnology.com> wrote:
    On Sat, 27 Apr 2024 16:47:29 -0400, Joe Gwinn <joegwinn@comcast.net> wrote: >>>> On Fri, 26 Apr 2024 19:38:07 -0700, John Larkin <jjSNIPlarkin@highNONOlandtechnology.com> wrote:
    On Fri, 26 Apr 2024 20:16:48 -0400, Joe Gwinn <joegwinn@comcast.net> wrote:
    On Sat, 27 Apr 2024 00:54:41 +0200, Klaus Vestergaard Kragelund <klauskvik@hotmail.com> wrote:

    One could cal out tempcos, but test time would be outrageous.

    We are bidding on one unit that might need that. Yuk. The alternative
    is to, basically, ovenize the PCB.

    Top-end crystal oscillators have been relying on that for decades now.

    Peltier junctions let you stabilise the board temperature close to room temperature, which can reduce long term drift.

    --
    Bill Sloman, Sydney

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