• gnarly PCB

    From John Larkin@21:1/5 to All on Wed Apr 10 18:31:08 2024
    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Klaus Vestergaard Kragelund@21:1/5 to John Larkin on Thu Apr 11 09:13:26 2024
    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Nasty layout program, looks like it's from the 90'ties

    Switch to Altium?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Larkin@21:1/5 to klauskvik@hotmail.com on Thu Apr 11 06:54:47 2024
    On Thu, 11 Apr 2024 09:13:26 +0200, Klaus Vestergaard Kragelund <klauskvik@hotmail.com> wrote:

    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Yes. It is supported on the ends.

    https://www.dropbox.com/scl/fi/43dl9eoja8gr0j0wqox56/P940_FA_2.jpg?rlkey=n3s4ycq3cpnxwx7d6l8jbxm50&dl=0

    One customer wants to fly it and is rightly concerned about vibration.
    I'm working on that.

    The Brat put up our new web site yesterday, and it includes the public announcement of our modular power system.

    https://www.highlandtechnology.com/Category/MPS

    The P940 system originated when a customer, on a zoom call, said "we
    hate power supplies."



    Nasty layout program, looks like it's from the 90'ties

    It has pads and traces. Don't all layout programs do that?


    Switch to Altium?

    It's PADS. We've been using it since the dos/floppy disk days. It
    works fine. I don't like the color scheme that my guy uses; we change
    the colors before we release the boards.

    The schematic editor is excellent. It actually understands
    connections.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From boB@21:1/5 to jjSNIPlarkin@highNONOlandtechnology on Fri Apr 12 12:13:08 2024
    On Thu, 11 Apr 2024 06:54:47 -0700, John Larkin <jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Thu, 11 Apr 2024 09:13:26 +0200, Klaus Vestergaard Kragelund ><klauskvik@hotmail.com> wrote:

    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Yes. It is supported on the ends.

    https://www.dropbox.com/scl/fi/43dl9eoja8gr0j0wqox56/P940_FA_2.jpg?rlkey=n3s4ycq3cpnxwx7d6l8jbxm50&dl=0

    One customer wants to fly it and is rightly concerned about vibration.
    I'm working on that.

    The Brat put up our new web site yesterday, and it includes the public >announcement of our modular power system.

    https://www.highlandtechnology.com/Category/MPS

    The P940 system originated when a customer, on a zoom call, said "we
    hate power supplies."



    Nasty layout program, looks like it's from the 90'ties

    It has pads and traces. Don't all layout programs do that?


    Switch to Altium?

    It's PADS. We've been using it since the dos/floppy disk days. It
    works fine. I don't like the color scheme that my guy uses; we change
    the colors before we release the boards.

    The schematic editor is excellent. It actually understands
    connections.




    Very pretty with all those layers/colors !

    Just put enough standoffs to hold it and should be fine.

    Be careful of big ceramic SMT caps next to flex points.

    boB

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to boB on Fri Apr 12 13:42:20 2024
    On Fri, 12 Apr 2024 12:13:08 -0700, boB <boB@K7IQ.com> wrote:

    On Thu, 11 Apr 2024 06:54:47 -0700, John Larkin ><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Thu, 11 Apr 2024 09:13:26 +0200, Klaus Vestergaard Kragelund >><klauskvik@hotmail.com> wrote:

    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Yes. It is supported on the ends.
    https://www.dropbox.com/scl/fi/43dl9eoja8gr0j0wqox56/P940_FA_2.jpg?rlkey=n3s4ycq3cpnxwx7d6l8jbxm50&dl=0

    One customer wants to fly it and is rightly concerned about vibration.
    I'm working on that.

    The Brat put up our new web site yesterday, and it includes the public >>announcement of our modular power system.

    https://www.highlandtechnology.com/Category/MPS

    The P940 system originated when a customer, on a zoom call, said "we
    hate power supplies."



    Nasty layout program, looks like it's from the 90'ties

    It has pads and traces. Don't all layout programs do that?


    Switch to Altium?

    It's PADS. We've been using it since the dos/floppy disk days. It
    works fine. I don't like the color scheme that my guy uses; we change
    the colors before we release the boards.

    The schematic editor is excellent. It actually understands
    connections.




    Very pretty with all those layers/colors !

    Just put enough standoffs to hold it and should be fine.

    Be careful of big ceramic SMT caps next to flex points.

    boB

    It's supported on the ends and is very flexy.

    My plan is to add rubber weatherstripping strips to the chassis bottom
    and to and top cover, to damp resonances.

    This feels good, nice and snug.

    https://www.dropbox.com/scl/fi/gifrf8h2j3ldnlv8azfsv/BWS_in_P940_chassis.jpg?rlkey=9mfy323fj2l0gr579c2ockfic&raw=1

    https://www.dropbox.com/scl/fi/u9u5zb7wq22y6vvuh2isf/BWS_D_on_cover.jpg?rlkey=ynwn6yt3maeh094q8uyd48g9n&raw=1

    This will go in a "flying test bed", basically an old 747 with three
    original engines and one DUT. Vibration will be mild, nothing like an
    F35.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Joe Gwinn@21:1/5 to john larkin on Fri Apr 12 18:20:11 2024
    On Fri, 12 Apr 2024 13:42:20 -0700, john larkin <jl@650pot.com> wrote:

    On Fri, 12 Apr 2024 12:13:08 -0700, boB <boB@K7IQ.com> wrote:

    On Thu, 11 Apr 2024 06:54:47 -0700, John Larkin >><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Thu, 11 Apr 2024 09:13:26 +0200, Klaus Vestergaard Kragelund >>><klauskvik@hotmail.com> wrote:

    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual
    FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Yes. It is supported on the ends.
    https://www.dropbox.com/scl/fi/43dl9eoja8gr0j0wqox56/P940_FA_2.jpg?rlkey=n3s4ycq3cpnxwx7d6l8jbxm50&dl=0

    One customer wants to fly it and is rightly concerned about vibration. >>>I'm working on that.

    The Brat put up our new web site yesterday, and it includes the public >>>announcement of our modular power system.

    https://www.highlandtechnology.com/Category/MPS

    The P940 system originated when a customer, on a zoom call, said "we
    hate power supplies."



    Nasty layout program, looks like it's from the 90'ties

    It has pads and traces. Don't all layout programs do that?


    Switch to Altium?

    It's PADS. We've been using it since the dos/floppy disk days. It
    works fine. I don't like the color scheme that my guy uses; we change
    the colors before we release the boards.

    The schematic editor is excellent. It actually understands
    connections.




    Very pretty with all those layers/colors !

    Just put enough standoffs to hold it and should be fine.

    Be careful of big ceramic SMT caps next to flex points.

    boB

    It's supported on the ends and is very flexy.

    My plan is to add rubber weatherstripping strips to the chassis bottom
    and to and top cover, to damp resonances.

    This feels good, nice and snug.

    https://www.dropbox.com/scl/fi/gifrf8h2j3ldnlv8azfsv/BWS_in_P940_chassis.jpg?rlkey=9mfy323fj2l0gr579c2ockfic&raw=1

    https://www.dropbox.com/scl/fi/u9u5zb7wq22y6vvuh2isf/BWS_D_on_cover.jpg?rlkey=ynwn6yt3maeh094q8uyd48g9n&raw=1

    This will go in a "flying test bed", basically an old 747 with three
    original engines and one DUT. Vibration will be mild, nothing like an
    F35.

    Even so, beware. Those cards _will_ flex badly, and destroy the card
    to card connectors first. Fretting, maybe fracture. Depends. The
    card may be OK, but it too will fail eventually. BTDT. Or rather, I
    got the fixup job, in the 1970s.

    Later, I've seen fretting due to cooling-fan vibration and tin-plated
    connector fingers destroy a midi-computer in the 1990s. Which is why
    people don't use tin plated connectors (even with some anti-whisker
    lead alloyed in) in such applications.

    The two bumper weather strips don't look to be enough, especially when
    the top and bottom sheets flex outward. But edge clamps screwed to
    those sheets could work. Or some kind of crossbars passing between
    the circuit cards from top sheet to bottom sheet.

    Joe Gwinn

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From boB@21:1/5 to All on Tue Apr 16 11:19:14 2024
    On Fri, 12 Apr 2024 18:20:11 -0400, Joe Gwinn <joegwinn@comcast.net>
    wrote:

    On Fri, 12 Apr 2024 13:42:20 -0700, john larkin <jl@650pot.com> wrote:

    On Fri, 12 Apr 2024 12:13:08 -0700, boB <boB@K7IQ.com> wrote:

    On Thu, 11 Apr 2024 06:54:47 -0700, John Larkin >>><jjSNIPlarkin@highNONOlandtechnology.com> wrote:

    On Thu, 11 Apr 2024 09:13:26 +0200, Klaus Vestergaard Kragelund >>>><klauskvik@hotmail.com> wrote:

    On 11-04-2024 03:31, John Larkin wrote:

    https://www.dropbox.com/scl/fi/fiy73ou127rd5hi23jkw9/P948_A6.jpg?rlkey=symijy4b0veq1s5ho982r0sa0&raw=1

    My layout guy is struggling with this. Actually, he seems to be
    enjoying it.

    It has two D25 connectors, 130 relays, 49 polyfuses, and the usual >>>>>> FPGA and such. 8 layers, four of which will be 2oz copper.

    It's a big PCB for sure.

    Yes. It is supported on the ends.
    https://www.dropbox.com/scl/fi/43dl9eoja8gr0j0wqox56/P940_FA_2.jpg?rlkey=n3s4ycq3cpnxwx7d6l8jbxm50&dl=0

    One customer wants to fly it and is rightly concerned about vibration. >>>>I'm working on that.

    The Brat put up our new web site yesterday, and it includes the public >>>>announcement of our modular power system.

    https://www.highlandtechnology.com/Category/MPS

    The P940 system originated when a customer, on a zoom call, said "we >>>>hate power supplies."



    Nasty layout program, looks like it's from the 90'ties

    It has pads and traces. Don't all layout programs do that?


    Switch to Altium?

    It's PADS. We've been using it since the dos/floppy disk days. It
    works fine. I don't like the color scheme that my guy uses; we change >>>>the colors before we release the boards.

    The schematic editor is excellent. It actually understands
    connections.




    Very pretty with all those layers/colors !

    Just put enough standoffs to hold it and should be fine.

    Be careful of big ceramic SMT caps next to flex points.

    boB

    It's supported on the ends and is very flexy.

    My plan is to add rubber weatherstripping strips to the chassis bottom
    and to and top cover, to damp resonances.

    This feels good, nice and snug.
    https://www.dropbox.com/scl/fi/gifrf8h2j3ldnlv8azfsv/BWS_in_P940_chassis.jpg?rlkey=9mfy323fj2l0gr579c2ockfic&raw=1
    https://www.dropbox.com/scl/fi/u9u5zb7wq22y6vvuh2isf/BWS_D_on_cover.jpg?rlkey=ynwn6yt3maeh094q8uyd48g9n&raw=1

    This will go in a "flying test bed", basically an old 747 with three >>original engines and one DUT. Vibration will be mild, nothing like an
    F35.

    Even so, beware. Those cards _will_ flex badly, and destroy the card
    to card connectors first. Fretting, maybe fracture. Depends. The
    card may be OK, but it too will fail eventually. BTDT. Or rather, I
    got the fixup job, in the 1970s.

    Later, I've seen fretting due to cooling-fan vibration and tin-plated >connector fingers destroy a midi-computer in the 1990s. Which is why
    people don't use tin plated connectors (even with some anti-whisker
    lead alloyed in) in such applications.

    The two bumper weather strips don't look to be enough, especially when
    the top and bottom sheets flex outward. But edge clamps screwed to
    those sheets could work. Or some kind of crossbars passing between
    the circuit cards from top sheet to bottom sheet.

    Joe Gwinn



    OK, so the long board is supported, flex wise on the back panel.
    That's good.

    How about on the front ? Anything holding it in, there ?

    boB

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)