• Does anyone here know how do laser LED-s fail?

    From Dimiter_Popoff@21:1/5 to All on Wed Jan 31 23:04:43 2024
    I got a new laser module to engrave anodized aluminium with,
    one with 10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?
    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...

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  • From Phil Hobbs@21:1/5 to dp@tgi-sci.com on Wed Jan 31 22:33:15 2024
    Dimiter_Popoff <dp@tgi-sci.com> wrote:
    I got a new laser module to engrave anodized aluminium with,
    one with 10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?

    Yes. It’s usually facet damage or dislocations getting into the active
    area.


    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...

    I doubt you could buy parts for that price.

    Cheers

    Phil Hobbs

    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

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  • From Dimiter_Popoff@21:1/5 to Phil Hobbs on Thu Feb 1 01:03:16 2024
    On 2/1/2024 0:33, Phil Hobbs wrote:
    Dimiter_Popoff <dp@tgi-sci.com> wrote:
    I got a new laser module to engrave anodized aluminium with,
    one with 10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?

    Yes. It’s usually facet damage or dislocations getting into the active area.

    So these have died after just a few hours of use. Great.
    It was meant to be a toy to enjoy...



    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...

    I doubt you could buy parts for that price.

    I do find some NUBM47-A1 laser LEDs two of which would cost
    almost as much as I already paid for the aliexpress NEJE module.
    But it was meant to be fun, I don't need the wrestling part to
    finish their half-baked product... May be I will one day, if I
    really need the thing. For now I'll just forget about it.

    Thanks Phil, I was hoping you would come in and explain as you
    did.


    Cheers

    Phil Hobbs


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  • From Cursitor Doom@21:1/5 to All on Thu Feb 1 00:47:06 2024
    On Wed, 31 Jan 2024 23:04:43 +0200, Dimiter_Popoff <dp@tgi-sci.com>
    wrote:

    I got a new laser module to engrave anodized aluminium with,
    one with 10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?
    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...


    Momentary over-current? Static? (it's winter after all).

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  • From Martin Brown@21:1/5 to All on Thu Feb 1 09:57:30 2024
    On 31/01/2024 21:04, Dimiter_Popoff wrote:
    I got a new laser module to engrave anodized aluminium with,
    one with  10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?

    Insufficient heatsinking is one way that they end up junked.

    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...

    It could just be bad luck. Infant mortality in these devices seems to be
    a bit of an issue - a bit like with filament lamps of old if it survives
    the first 10 hours from first use then it should be OK for 1000+ hours.

    --
    Martin Brown

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  • From Dimiter_Popoff@21:1/5 to Martin Brown on Thu Feb 1 16:15:31 2024
    On 2/1/2024 11:57, Martin Brown wrote:
    On 31/01/2024 21:04, Dimiter_Popoff wrote:
    I got a new laser module to engrave anodized aluminium with,
    one with  10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?

    Insufficient heatsinking is one way that they end up junked

    Did not look like that, its fan worked, it has plenty of
    heatsinking etc. And the part of the room where it worked is
    pretty cold, around 15C. They report "laser temperature" on
    their application, which stabilized at two values it was
    switching between every few seconds, 45C and something like
    30+ (don't remember the second one). Might be temp for each
    of the two lasers, might be poor temp sensor work/design/you name it.
    .

    I am sort of furious as this was nothing I could not do
    without, just wasted time on it. May be some day I'll waste
    some more time replacing the LEDs etc. but not today,
    may be not this year...

    It could just be bad luck. Infant mortality in these devices seems to be
    a bit of an issue - a bit like with filament lamps of old if it survives
    the first 10 hours from first use then it should be OK for 1000+ hours.


    Likely this was the case. Some day if I really need the thing I'll
    replace the laser LEDs. I wonder if their control circuit is any good,
    it takes 12V in and has a TTL PWM input. If they PWM it directly off
    the 12V... well, I don't know what they do. I may find out if I get
    back to it one day...

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  • From Phil Hobbs@21:1/5 to Martin Brown on Fri Feb 2 01:18:26 2024
    Martin Brown <'''newspam'''@nonad.co.uk> wrote:
    On 31/01/2024 21:04, Dimiter_Popoff wrote:
    I got a new laser module to engrave anodized aluminium with,
    one withÿ 10W output (40W in it says), NEJE E40.
    ( https://neje.shop/products/e40 , this one; I had a 5W
    output of theirs before that which did not have the power
    to engrave the plates I had the most of, was good for those
    I had run out of of course).
    It worked fine for a few hours of tests then it lost most
    of its power. I measured the consumption, it is about 40W
    (on a test setup, not while engraving on the machine).

    Do laser LEDs fail like this? Just lose output power while
    consuming as usual?

    Insufficient heatsinking is one way that they end up junked.

    And overdriving, and turn-on transients.

    Cheers

    Phil Hobbs

    --
    Dr Philip C D Hobbs Principal Consultant ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics, Electro-optics, Photonics, Analog Electronics

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