• right angle RGB leds

    From Don Y@21:1/5 to All on Sun Oct 8 04:08:55 2023
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Dan Purgert@21:1/5 to Don Y on Sun Oct 8 11:32:07 2023
    On 2023-10-08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    [...]
    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Digikey has the Inolux IN-PI42TASPRPGPB [1] (but only 47k on hand, 8
    week mfg lead time). 2mm tall right-angle addressable (1-wire) things,
    and a quick spin through the datasheet shows the timing to be pretty
    much the same as the WS2812 or SK6812 options (aka "Neopixel", if you're familiar with Adafruit / Sparkfun).

    Mouser *probably* has something too, but their search / drilldown is
    godawful, and I gave up.


    [1] https://www.digikey.com/en/products/detail/inolux/IN-PI42TASPRPGPB/9681236

    --
    |_|O|_|
    |_|_|O| Github: https://github.com/dpurgert
    |O|O|O| PGP: DDAB 23FB 19FA 7D85 1CC1 E067 6D65 70E5 4CE7 2860

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Clive Arthur@21:1/5 to Don Y on Sun Oct 8 12:26:05 2023
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB).  This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    --
    Cheers
    Clive

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Larkin@21:1/5 to blockedofcourse@foo.invalid on Sun Oct 8 05:21:32 2023
    ThereOn Sun, 8 Oct 2023 04:08:55 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    There are lots of surface-mount RA RGB LEDs, like this one.

    https://www.digikey.com/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    It's not always obvious from their datasheets that this style actually
    shoots light parallel to the PCB.

    Wurth has some similar parts but Wurth makes terrible data sheets.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to Clive Arthur on Sun Oct 8 06:45:26 2023
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB).  This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    So, I'm wondering what the height of the device is (given that
    it has to sit *on* a PCB so the thickness of the board adds
    to the assembly's thickness -- that's the problem with anything
    mounted *on* the board hoping to cast light off to the side)

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to Dan Purgert on Sun Oct 8 06:57:44 2023
    On 10/8/2023 4:32 AM, Dan Purgert wrote:
    On 2023-10-08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    [...]
    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Digikey has the Inolux IN-PI42TASPRPGPB [1] (but only 47k on hand, 8
    week mfg lead time).

    I only need 1K on-hand for prototypes; someone else can deal with the
    larger order.

    2mm tall right-angle addressable (1-wire) things,
    and a quick spin through the datasheet shows the timing to be pretty
    much the same as the WS2812 or SK6812 options (aka "Neopixel", if you're familiar with Adafruit / Sparkfun).

    The internal driver is a win (I'd have to check to see if it has the "problems" of the original 2812) as it saves some components and board space. But,
    board space is easier to come by than assembly *thickness*. :<
    2mm on top of a ~1.5mm board brings me to 3.5mm. Then, encapsulation
    adds to this. (I'd have to see if I can reduce the thickness of the
    PCB substrate)

    I was hoping for 2.5mm before encapsulation; the advantage of a leaded component soldered on the edge meant that the board's thickness falls
    out of the calculus.

    [I can't imagine how to package an SMT device so that the die
    has access to the pads and can still emit light on that same
    plane!]

    Mouser *probably* has something too, but their search / drilldown is godawful, and I gave up.

    F*ck Mouser.

    [1] https://www.digikey.com/en/products/detail/inolux/IN-PI42TASPRPGPB/9681236

    Thanks, I'll have to see where I can trim some other thickness
    out of the design without sacrificing mechanical strength.

    [I should buy some just to play with. Ditto the units Clive
    recommended if only to sort out the dimensions from the datasheet]

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Anthony William Sloman@21:1/5 to Don Y on Sun Oct 8 07:19:29 2023
    On Monday, October 9, 2023 at 12:45:37 AM UTC+11, Don Y wrote:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:

    <snip>

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    lets you download the datasheet, and on page 8 the second drawing on the left hand side of the page shows the peak height of the dome as 1.5+/-0.1mm

    That doesn't seem to include any solder filet under the device. Presumably the LEDs shoot sideways out of the side of the dome.

    I'm confused by the datasheet's dimensioning; on page 8, it appears that the "dome" portion stands UP from the board instead of lying on it. (i.e., the second illustration is labeled "Side" when one would think it should be "Top"?)

    The dome doesn't seem to be any kind of lens but rather just a flattened blob over the the three-LED assembly.

    So, I'm wondering what the height of the device is (given that it has to sit *on* a PCB so the thickness of the board adds to the assembly's thickness -- that's the problem with anything mounted *on* the board hoping to cast light off to the side).

    The manufacturer has no control over the thickness and nature of the "board" to which the device is soldered. You could put it on metallised alumina for all they care.

    --
    Bill Sloman, Sydney

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Sun Oct 8 07:37:44 2023
    søndag den 8. oktober 2023 kl. 15.45.37 UTC+2 skrev Don Y:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087
    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    bottom right shows it mounted

    drawing says 1mm, how thin do you need?

    0.7mm https://www.digikey.co.uk/en/products/detail/sunled/XZCBDMEDGK161W/8259045 https://www.digikey.co.uk/en/products/detail/sunled/XZCCBDMEDGK161W/10449771

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Larkin@21:1/5 to All on Sun Oct 8 09:42:07 2023
    On Sun, 8 Oct 2023 06:45:26 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB).  This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    So, I'm wondering what the height of the device is (given that
    it has to sit *on* a PCB so the thickness of the board adds
    to the assembly's thickness -- that's the problem with anything
    mounted *on* the board hoping to cast light off to the side)


    Terrible data sheet. It actually mounts "on its side", shooting light
    parallel to the board. Soldering will be tricky. We use similar parts
    on some of our boards.

    Here's our experiment.

    https://www.dropbox.com/scl/fo/p03zpedrlkiudimfzrmot/h?rlkey=myk6loks5uhyxw5ahis3lic8p&dl=0

    We used little mushroom light pipes to improve viewing angles. They
    look nice too.

    That led could also be mounted on the *edge* of a board, which would
    get really interesting.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Sun Oct 8 10:01:18 2023
    søndag den 8. oktober 2023 kl. 18.42.19 UTC+2 skrev John Larkin:
    On Sun, 8 Oct 2023 06:45:26 -0700, Don Y <blocked...@foo.invalid>
    wrote:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    So, I'm wondering what the height of the device is (given that
    it has to sit *on* a PCB so the thickness of the board adds
    to the assembly's thickness -- that's the problem with anything
    mounted *on* the board hoping to cast light off to the side)

    Terrible data sheet. It actually mounts "on its side", shooting light parallel to the board. Soldering will be tricky. We use similar parts
    on some of our boards.

    Here's our experiment.

    https://www.dropbox.com/scl/fo/p03zpedrlkiudimfzrmot/h?rlkey=myk6loks5uhyxw5ahis3lic8p&dl=0

    We used little mushroom light pipes to improve viewing angles. They
    look nice too.

    That led could also be mounted on the *edge* of a board, which would
    get really interesting.

    would have to done manually, so might as well use regular through hole LEDs like this
    http://mnats.net/fet500.html

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Sun Oct 8 15:23:11 2023
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This was for battery charging/discharging/fault indicators.

    paint this surface > /l < view this surface.
    illuminate from this ^.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to Lasse Langwadt Christensen on Sun Oct 8 13:06:55 2023
    On 10/8/2023 7:37 AM, Lasse Langwadt Christensen wrote:
    søndag den 8. oktober 2023 kl. 15.45.37 UTC+2 skrev Don Y:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087
    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    bottom right shows it mounted

    Yes, a TOP view -- the lands on the PCB are clearly visible "under"
    the device. But, note the "Side" view (above and to the left) shows
    the same shape. (side should be "elevation" -- which should
    yield a height/thickness figure)

    drawing says 1mm, how thin do you need?

    I only see "1" referenced in the "Top" drawing. Their notion of
    "top" seems couterintuitive.

    I can make 1mm work -- if that is actually the nominal height
    of the component above the surface of the PCB (if I keep components
    off the back side of the PCB).

    1.5 - 2mm would be a tougher job.

    0.7mm https://www.digikey.co.uk/en/products/detail/sunled/XZCBDMEDGK161W/8259045 https://www.digikey.co.uk/en/products/detail/sunled/XZCCBDMEDGK161W/10449771




    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Dan Purgert@21:1/5 to Don Y on Sun Oct 8 20:08:42 2023
    On 2023-10-08, Don Y wrote:
    On 10/8/2023 4:32 AM, Dan Purgert wrote:
    [...]
    2mm tall right-angle addressable (1-wire) things,
    and a quick spin through the datasheet shows the timing to be pretty
    much the same as the WS2812 or SK6812 options (aka "Neopixel", if you're
    familiar with Adafruit / Sparkfun).

    The internal driver is a win (I'd have to check to see if it has the "problems" of the original 2812) as it saves some components and board
    space. But, board space is easier to come by than assembly
    *thickness*. :< 2mm on top of a ~1.5mm board brings me to 3.5mm.
    Then, encapsulation adds to this. (I'd have to see if I can reduce
    the thickness of the PCB substrate)

    Mount them to a flexible PCB or other "daughter-assembly" type thing?
    I've got a spool of WS2812's like that (albeit the standard
    perpendicular orientation rather than RA)... nice enough, and that
    flexible substrate is paper thin.

    --
    |_|O|_|
    |_|_|O| Github: https://github.com/dpurgert
    |O|O|O| PGP: DDAB 23FB 19FA 7D85 1CC1 E067 6D65 70E5 4CE7 2860

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Sun Oct 8 13:41:08 2023
    On 10/8/2023 12:23 PM, legg wrote:
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Hmmm... I'd have thought a (molded, rounded) surface would give
    the desired "reflection" (assuming compliant with refractive
    index). I wonder what the absorption losses are in the paint?

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This still doesn't avoid the "assembly thickness" issue.
    (crap, designing for "tiny" is *really* hard!)

    Or, the added assembly step (to machine & add the light pipe).
    I was hoping to buy a component with the light reoriented in
    the plane I wanted...

    This was for battery charging/discharging/fault indicators.

    paint this surface > /l < view this surface.
    illuminate from this ^.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Sun Oct 8 15:44:26 2023
    søndag den 8. oktober 2023 kl. 22.07.04 UTC+2 skrev Don Y:
    On 10/8/2023 7:37 AM, Lasse Langwadt Christensen wrote:
    søndag den 8. oktober 2023 kl. 15.45.37 UTC+2 skrev Don Y:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087
    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    bottom right shows it mounted
    Yes, a TOP view -- the lands on the PCB are clearly visible "under"
    the device. But, note the "Side" view (above and to the left) shows
    the same shape. (side should be "elevation" -- which should
    yield a height/thickness figure)
    drawing says 1mm, how thin do you need?
    I only see "1" referenced in the "Top" drawing. Their notion of
    "top" seems couterintuitive.

    the left side shows the top,side,bottom of the _part_
    right side the part mounted


    I can make 1mm work -- if that is actually the nominal height
    of the component above the surface of the PCB (if I keep components
    off the back side of the PCB).

    the part is 1mm +/-0.1mm with solder it'll be more

    1.5 - 2mm would be a tougher job.
    0.7mm https://www.digikey.co.uk/en/products/detail/sunled/XZCBDMEDGK161W/8259045 https://www.digikey.co.uk/en/products/detail/sunled/XZCCBDMEDGK161W/10449771

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Sun Oct 8 15:48:12 2023
    søndag den 8. oktober 2023 kl. 21.23.28 UTC+2 skrev legg:
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blocked...@foo.invalid>
    wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...
    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This was for battery charging/discharging/fault indicators.

    paint this surface > /l < view this surface.
    illuminate from this ^.

    standard ones are not painted, https://www.ledtronics.com/Products/ProductsDetails.aspx?WP=321

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to bill.sloman@ieee.org on Sun Oct 8 16:25:37 2023
    On Sun, 8 Oct 2023 07:19:29 -0700 (PDT), Anthony William Sloman <bill.sloman@ieee.org> wrote:

    On Monday, October 9, 2023 at 12:45:37?AM UTC+11, Don Y wrote:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:

    <snip>

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    lets you download the datasheet, and on page 8 the second drawing on the left hand side of the page shows the peak height of the dome as 1.5+/-0.1mm

    That doesn't seem to include any solder filet under the device. Presumably the LEDs shoot sideways out of the side of the dome.

    I'm confused by the datasheet's dimensioning; on page 8, it appears that the "dome" portion stands UP from the board instead of lying on it. (i.e., the second illustration is labeled "Side" when one would think it should be "Top"?)

    The dome doesn't seem to be any kind of lens but rather just a flattened blob over the the three-LED assembly.

    All wrong.

    https://www.dropbox.com/scl/fi/f6i3dc9qejklnc6swx744/RGB_1.jpg?rlkey=u4pocoachh1pzw6ncktqyeioh&dl=0

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Sun Oct 8 17:25:27 2023
    søndag den 8. oktober 2023 kl. 16.19.34 UTC+2 skrev Anthony William Sloman:
    On Monday, October 9, 2023 at 12:45:37 AM UTC+11, Don Y wrote:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    <snip>

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    lets you download the datasheet, and on page 8 the second drawing on the left hand side of the page shows the peak height of the dome as 1.5+/-0.1mm

    That doesn't seem to include any solder filet under the device. Presumably the LEDs shoot sideways out of the side of the dome.

    no, the left side shows the _part_ in one orientation, not how it is mounted

    right side shows how the part is mounted laying on the board, light comes out the top of the dome, parallel to the board

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to Dan Purgert on Sun Oct 8 19:07:38 2023
    On 10/8/2023 1:08 PM, Dan Purgert wrote:
    On 2023-10-08, Don Y wrote:
    On 10/8/2023 4:32 AM, Dan Purgert wrote:
    [...]
    2mm tall right-angle addressable (1-wire) things,
    and a quick spin through the datasheet shows the timing to be pretty
    much the same as the WS2812 or SK6812 options (aka "Neopixel", if you're >>> familiar with Adafruit / Sparkfun).

    The internal driver is a win (I'd have to check to see if it has the
    "problems" of the original 2812) as it saves some components and board
    space. But, board space is easier to come by than assembly
    *thickness*. :< 2mm on top of a ~1.5mm board brings me to 3.5mm.
    Then, encapsulation adds to this. (I'd have to see if I can reduce
    the thickness of the PCB substrate)

    Mount them to a flexible PCB or other "daughter-assembly" type thing?
    I've got a spool of WS2812's like that (albeit the standard
    perpendicular orientation rather than RA)... nice enough, and that
    flexible substrate is paper thin.

    Yeah, there are other thin substrates that can be used.
    But, seems silly to be mounting onto something "flimsy"
    and then potting the thing.

    I thought a traditional (thru-hole) device lying on its
    side, leads soldered to SMT pads on top (or bottom) of board
    would "hide" a good part of the device's *width* from the
    assembly's *thickness*:

    Top view

    PCB edge
    |
    |
    ==D LED facing east
    |
    |

    Side view

    --D
    ======= PCB

    I will have to rethink just how much I want to constrain the range of components I'm using (I use a SHITLOAD of these LEDs) and how I'm driving
    them (I *don't* use integrated drivers because they add cost, another
    failure mechanism and uncertainty of the device's state when the controlling element is indeterminate). Perhaps I can rationalize a different approach...

    Regardless, I should buy ~100 to play with (touchy-feely always makes visualization easier!)

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to langwadt@fonz.dk on Mon Oct 9 10:26:11 2023
    On Sun, 8 Oct 2023 15:48:12 -0700 (PDT), Lasse Langwadt Christensen <langwadt@fonz.dk> wrote:

    søndag den 8. oktober 2023 kl. 21.23.28 UTC+2 skrev legg:
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blocked...@foo.invalid>
    wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...
    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This was for battery charging/discharging/fault indicators.

    paint this surface > /l < view this surface.
    illuminate from this ^.

    standard ones are not painted, https://www.ledtronics.com/Products/ProductsDetails.aspx?WP=321

    It's not intended to be a light pipe, with colimated light
    that blinds annoyingly - just a visible indicator. You'd
    have to look at it to read it's information, though any
    change of color is immediately obvious.

    . . . . and is intended to avoid the multitude of single-vendor
    'standards' - using a simple fab and available materials. Made
    my prototype from shop-floor scrap.

    Not everyone's cup of tea, but it worked in a traction vehicle's
    battery assembly.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Mon Oct 9 10:35:46 2023
    On Sun, 8 Oct 2023 13:41:08 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 10/8/2023 12:23 PM, legg wrote:
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Hmmm... I'd have thought a (molded, rounded) surface would give
    the desired "reflection" (assuming compliant with refractive
    index). I wonder what the absorption losses are in the paint?

    If you want to read led indicators over a wid viewing angle, you've
    got to diffuse the light somehow on the protruding portion.
    You can buy this type of package (or haul out the sandpaper).

    The assembly I've described is only useful if you look at it
    straight on ~ like any meter that performs the same function.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This still doesn't avoid the "assembly thickness" issue.
    (crap, designing for "tiny" is *really* hard!)

    The 'emitting' surface here is the paint - you can make the
    mech height anything you want.

    Or, the added assembly step (to machine & add the light pipe).
    I was hoping to buy a component with the light reoriented in
    the plane I wanted...

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Larkin@21:1/5 to legg on Mon Oct 9 08:33:25 2023
    On Mon, 09 Oct 2023 10:35:46 -0400, legg <legg@nospam.magma.ca> wrote:

    On Sun, 8 Oct 2023 13:41:08 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 10/8/2023 12:23 PM, legg wrote:
    On Sun, 8 Oct 2023 04:08:55 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    Another alternative might be SMT devices shining *through*
    the PBC into pipes -- the thickness of the PCB offsetting
    some of the required "height" of the pipe as it navigates
    its bend)

    I can't think of any other alternatives...

    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Hmmm... I'd have thought a (molded, rounded) surface would give
    the desired "reflection" (assuming compliant with refractive
    index). I wonder what the absorption losses are in the paint?

    If you want to read led indicators over a wid viewing angle, you've
    got to diffuse the light somehow on the protruding portion.
    You can buy this type of package (or haul out the sandpaper).

    Light pipes are in stock at Digikey.

    http://www.highlandtechnology.com/DSS/P900DS.shtml

    That has a row of side-firing LEDs on the main board and
    mushroom-shaped light pipes through the panel.

    Sometimes we use a polycarb sticker that has frosty windows, to do the
    same thing.

    http://www.highlandtechnology.com/DSS/P620DS.shtml




    The assembly I've described is only useful if you look at it
    straight on ~ like any meter that performs the same function.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This still doesn't avoid the "assembly thickness" issue.
    (crap, designing for "tiny" is *really* hard!)

    The 'emitting' surface here is the paint - you can make the
    mech height anything you want.

    Or, the added assembly step (to machine & add the light pipe).
    I was hoping to buy a component with the light reoriented in
    the plane I wanted...

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    I have an idea: adjust the current electronically! I'll patent that!



    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Mike Monett VE3BTI@21:1/5 to legg on Mon Oct 9 20:11:56 2023
    legg <legg@nospam.magma.ca> wrote:

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    RL

    Would constant current sources improve uniformity? If not, why not?



    --
    MRM

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Mon Oct 9 15:05:00 2023
    On 10/9/2023 7:35 AM, legg wrote:
    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Hmmm... I'd have thought a (molded, rounded) surface would give
    the desired "reflection" (assuming compliant with refractive
    index). I wonder what the absorption losses are in the paint?

    If you want to read led indicators over a wid viewing angle, you've
    got to diffuse the light somehow on the protruding portion.
    You can buy this type of package (or haul out the sandpaper).

    Yes, but that's usually on the "exit surface". I'm talking
    about light "leaking" out of the "pipe" due to critical
    bend angles; i.e., a curved transition loses less light
    than an abrupt one (depends on material).

    The assembly I've described is only useful if you look at it
    straight on ~ like any meter that performs the same function.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This still doesn't avoid the "assembly thickness" issue.
    (crap, designing for "tiny" is *really* hard!)

    The 'emitting' surface here is the paint - you can make the
    mech height anything you want.

    Yes, but it is ADDED to the height of the LED (which may,
    in turn, be added to the "height" of the PCB). This is why
    I suggested down-firing LEDs with a pipe that can start its
    bend "within" the thickness of the PCB:

    VVV
    ==========\\\==========
    ----------
    --------

    (ugh! ASCII art won't cut it)

    I.e., the top (here, BACK) side of the LED is at the same point
    in space as if it was UP firing. But, instead of the pipe starting
    its turn ABOVE that point, the turn can be started "in" the thickness
    of the PCB so that the light is (eventually) emitted closer to the
    plane of the PCB. In effect, emulating a right-angle LED

    Or, the added assembly step (to machine & add the light pipe).
    I was hoping to buy a component with the light reoriented in
    the plane I wanted...

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Lasse Langwadt Christensen@21:1/5 to All on Tue Oct 10 08:49:40 2023
    tirsdag den 10. oktober 2023 kl. 00.05.14 UTC+2 skrev Don Y:

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    only if you can find an extremely thin thru-hole LED,
    if you surface mount it it'll half the led + half the pin +solder will be above the pcb surface
    if mount it in castelatted "slots" it'll be half led - half pcb above the pcb surface

    and it'll be a manual process not something you'd want to do with 100s or 1000s

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Clive Arthur@21:1/5 to Don Y on Tue Oct 10 17:03:05 2023
    On 09/10/2023 23:05, Don Y wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    Well, vertical SM LEDs on their side on the PCB edge would be thinner -
    use plated through holes as the pads, and mill through the centres to
    leave half a hole at the PCB edge. I think they're called castellated
    holes.

    Easy to solder manually, not sure what a board shop would make of it.

    --
    Cheers
    Clive

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to spamme@not.com on Tue Oct 10 12:51:21 2023
    On Mon, 9 Oct 2023 20:11:56 -0000 (UTC), Mike Monett VE3BTI
    <spamme@not.com> wrote:

    legg <legg@nospam.magma.ca> wrote:

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    RL

    Would constant current sources improve uniformity? If not, why not?

    Differences between emitter intensity at low currents make
    uniform dimming of discrete emitters a pain in the ass.
    When 'bright', the difference isn't as obvious, because you
    don't want to look at them directly, anyways.

    If a uniform intensity is guaranteed at a specific current
    level for a 'graded' emitter, you can get predictable results
    by pwming their excitation.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Larkin@21:1/5 to All on Tue Oct 10 09:15:51 2023
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    On 10/9/2023 7:35 AM, legg wrote:
    I've used top-firing leds under a square rod of lexan,
    machined along its length and painted white on the
    machined surface.

    Hmmm... I'd have thought a (molded, rounded) surface would give
    the desired "reflection" (assuming compliant with refractive
    index). I wonder what the absorption losses are in the paint?

    If you want to read led indicators over a wid viewing angle, you've
    got to diffuse the light somehow on the protruding portion.
    You can buy this type of package (or haul out the sandpaper).

    Yes, but that's usually on the "exit surface". I'm talking
    about light "leaking" out of the "pipe" due to critical
    bend angles; i.e., a curved transition loses less light
    than an abrupt one (depends on material).

    The assembly I've described is only useful if you look at it
    straight on ~ like any meter that performs the same function.

    Viewed from the side, the eye sees the led projecting
    on the white angled surface. Avoids annoying LED brightness
    while still differentiating between adjacent indicators.

    Stick as many emitters as you want, side by side - just cut
    the lexan rod to length to cover the group.

    This still doesn't avoid the "assembly thickness" issue.
    (crap, designing for "tiny" is *really* hard!)

    The 'emitting' surface here is the paint - you can make the
    mech height anything you want.

    Yes, but it is ADDED to the height of the LED (which may,
    in turn, be added to the "height" of the PCB). This is why
    I suggested down-firing LEDs with a pipe that can start its
    bend "within" the thickness of the PCB:

    VVV
    ==========\\\==========
    ----------
    --------

    (ugh! ASCII art won't cut it)

    I.e., the top (here, BACK) side of the LED is at the same point
    in space as if it was UP firing. But, instead of the pipe starting
    its turn ABOVE that point, the turn can be started "in" the thickness
    of the PCB so that the light is (eventually) emitted closer to the
    plane of the PCB. In effect, emulating a right-angle LED

    Or, the added assembly step (to machine & add the light pipe).
    I was hoping to buy a component with the light reoriented in
    the plane I wanted...

    So go ahead and buy something . . . no arm twisting here. . .
    but, frankly, led indicators are ridiculously bright and
    difficult to dim uniformly.

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)


    You could put the surface-mount (1mm tall) LEDs on both sides of a
    thin PCB. Sandwich that with a stack of similar boards. That
    brickwalls the LEDs on about 2mm centers and needs half as many PCBs.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to All on Tue Oct 10 13:06:07 2023
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Tue Oct 10 10:42:28 2023
    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to blockedofcourse@foo.invalid on Tue Oct 10 19:12:54 2023
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!


    That's a keyboard/display and camera. Think they need an rgb indicator
    on their edges? I don't.

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Tue Oct 10 17:28:51 2023
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blockedofcourse@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator
    on their edges? I don't.

    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Smiht@21:1/5 to Don Y on Wed Oct 11 19:56:36 2023
    On Tuesday, October 10, 2023 at 7:29:02 PM UTC-5, Don Y wrote:
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blocked...@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blocked...@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator
    on their edges? I don't.
    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    Well, then maybe *YOU* should employ a professional to help *YOU* with *YOUR* decisions to satisfy *YOUR* market.
    But,of course it might cost considerably more than the help *YOU* get on this forum.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to John Smiht on Wed Oct 11 21:29:52 2023
    On 10/11/2023 7:56 PM, John Smiht wrote:
    On Tuesday, October 10, 2023 at 7:29:02 PM UTC-5, Don Y wrote:
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blocked...@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blocked...@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator
    on their edges? I don't.
    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    Well, then maybe *YOU* should employ a professional to help *YOU* with *YOUR* decisions to satisfy *YOUR* market.
    But,of course it might cost considerably more than the help *YOU* get on this forum.

    Which is exactly why I have folks who do my board layouts, glass designs, packaging, market surveys, board fabrication, etc.

    I use THIS forum for experiences folks have POSSIBLY had meeting similar ELECTRONIC design challenges.

    "If you're designing from the ground up, you've only got yourself to blame" naively ignores the fact that markets constrain designs.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From legg@21:1/5 to blockedofcourse@foo.invalid on Thu Oct 12 11:48:20 2023
    On Wed, 11 Oct 2023 21:29:52 -0700, Don Y
    <blockedofcourse@foo.invalid> wrote:

    On 10/11/2023 7:56 PM, John Smiht wrote:
    On Tuesday, October 10, 2023 at 7:29:02?PM UTC-5, Don Y wrote:
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blocked...@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blocked...@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints. >>>>>>> So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator >>>> on their edges? I don't.
    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    Well, then maybe *YOU* should employ a professional to help *YOU* with *YOUR* decisions to satisfy *YOUR* market.
    But,of course it might cost considerably more than the help *YOU* get on this forum.

    Which is exactly why I have folks who do my board layouts, glass designs, >packaging, market surveys, board fabrication, etc.

    I use THIS forum for experiences folks have POSSIBLY had meeting similar >ELECTRONIC design challenges.

    "If you're designing from the ground up, you've only got yourself to blame" >naively ignores the fact that markets constrain designs.

    Once you've mounted your emitter, maybe give light 'pipe' issue
    over to mech case designer. Electronics guys don't know nothin'.
    (I've met some pretty dim and intractible mech guys too.)

    Me, I'm a 'make it go on schedule' guy. I have no shame.

    RL

    RL

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From john larkin@21:1/5 to utube.jocjo@xoxy.net on Thu Oct 12 10:34:56 2023
    On Wed, 11 Oct 2023 19:56:36 -0700 (PDT), John Smiht
    <utube.jocjo@xoxy.net> wrote:

    On Tuesday, October 10, 2023 at 7:29:02?PM UTC-5, Don Y wrote:
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blocked...@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blocked...@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator
    on their edges? I don't.
    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    Well, then maybe *YOU* should employ a professional to help *YOU* with *YOUR* decisions to satisfy *YOUR* market.
    But,of course it might cost considerably more than the help *YOU* get on this forum.

    Don't wear out your "shift" key!

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Smiht@21:1/5 to john larkin on Thu Oct 12 17:03:46 2023
    On Thursday, October 12, 2023 at 12:35:13 PM UTC-5, john larkin wrote:
    On Wed, 11 Oct 2023 19:56:36 -0700 (PDT), John Smiht
    <utube...@xoxy.net> wrote:
    On Tuesday, October 10, 2023 at 7:29:02?PM UTC-5, Don Y wrote:
    On 10/10/2023 4:12 PM, legg wrote:
    On Tue, 10 Oct 2023 10:42:28 -0700, Don Y
    <blocked...@foo.invalid> wrote:

    On 10/10/2023 10:06 AM, legg wrote:
    On Mon, 9 Oct 2023 15:05:00 -0700, Don Y <blocked...@foo.invalid>
    wrote:

    <snip>

    The problem is finding something that fits the size constraints.
    So far, the "thinnest" assembly is the result of mounting a
    thru-hole LED on it's side AT the edge of the PCB (because
    you can absorb the thickness of the PCB in the calculation)

    So, use the "thinnest" assy.

    "Thin" assys give me the XXXs. For XXX's sake, who needs them?

    If you don't have the space (volume), then "thin" is the only
    solution. Imagine designing a cell phone with "conventional"
    components (they were called BAG phones).

    My problem was a retrofit to use available space in a large
    filled body. It was applied to a captive board display that
    was already cheaply fabbed, in volume, for use in an
    exhorbitantly marked up consumer product who's tooling
    budget might have financed world XXXing peace.

    They 'stole' the concept for the next rev, rather than redesign.

    If you're designing from the ground up, you've only got yourself
    to blame.

    Or, rather, the *market* you want to serve!

    That's a keyboard/display and camera. Think they need an rgb indicator >> > on their edges? I don't.
    But *I* am concerned with MY product and the design decisions
    that *I* have to make to address MY market and the constraints
    that it imposes on the design.

    Well, then maybe *YOU* should employ a professional to help *YOU* with *YOUR* decisions to satisfy *YOUR* market.
    But,of course it might cost considerably more than the help *YOU* get on this forum.
    Don't wear out your "shift" key!

    Good advice. I will use mine no more than Don Y does.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Don Y@21:1/5 to legg on Thu Oct 12 17:18:42 2023
    On 10/12/2023 8:48 AM, legg wrote:
    Once you've mounted your emitter, maybe give light 'pipe' issue
    over to mech case designer. Electronics guys don't know nothin'.
    (I've met some pretty dim and intractible mech guys too.)

    The initial design was 8mm thick. Arm-twisting brought it down
    to 6mm and then 5. When your entire product is *25* mm thick,
    "wasting" 5mm of the volume as a result of a requirement for
    an indicator is foolhardy.

    [The volume "behind" such a thick indicator doesn't have any
    value when the components that will use that board space
    are ~1mm thick. The individual board in the stack are
    about 3.5mm thick -- ~mm for components on top, bottom
    and board -- with the exception of the back board (punchdown
    block for network cable, heat sink for PD power supply)
    and the front board (which is application dependant)]

    EEs know the sorts of ELECTRONIC components that are available
    so can pose alternatives. "Does it need to be an RGB emitter?
    Can discrete R, G and B emitters be used?"

    Others often fall short in understanding other constraints on
    the design. E.g., there is NO other means of conveying information
    to the user. A "power LED" is pretty useless (does your network
    switch rely on a single "power" indicator to convey information
    to you? How often do you access its management interface
    to see what's going on vs. watching the idiot lights?)

    They also continually underestimate the constraints of the user
    base -- folks with special needs.

    How does someone who is red-green colorblind (or, green-blue?)
    distinguish between the red and green indications on a *single*
    emitter? if you use multiple emitters -- red + green -- then
    you need more space. And, how do you create yellow, cyan,
    violet, etc. (do you require the user to remember that violet is
    red + blue? AND, that this signifies the "running diagnostics"
    vs. "fault detected" indication?)

    How do you convey that information to someone who is *blind*?

    How do these people locate and press the "signal" button?
    What if mobility impaired -- can they press it from a
    wheelchair using a long pointed stick? If paralyzed, can
    they use a mouthstick and reliably target it?

    Are the indicator/button in the same place on each module?
    Or, do they have to play "find the wumpus" each time they
    encounter a new module? Ever notice the variations in where
    and how the different connectors are placed on bits of kit?
    Does the power cord plug in with earth pin up, down, left
    or right? What orientation for the network cable? USB cables?

    [The backs of my machines are all largely inaccessible. So,
    whenever I have to plug/unplug something, I do so with
    my arm fully extended (to reach the back of the device)
    and without being able to see my target. I keep photos of
    the backs of each machine handy so I can *find* the
    connector(s) of interest -- and, arrange to use them in
    a consistent/repeatable manner so I don't have to wonder
    which connector is where. (blind people rely on memory
    for these sorts of things; I let a photograph be my "memory")]

    Me, I'm a 'make it go on schedule' guy. I have no shame.

    I have no particular time schedule besides my own. There's
    nothing like what I'm making on the market and nothing likely
    to be so for many years (because companies want to be able
    to monetize such kit with perpetual "services" -- why does
    your doorbell/thermostat/security light need to talk to
    google in order to perform its function?)

    [If such a product -- product LINE -- does become available,
    then my goal has been met! :> ]

    So, I am more concerned with coming up with a consistent
    solution (does your Nest doorbell play well with your
    Honeywell thermostat? Do either of them know how to close
    the blinds in your west-facing rooms in the afternoon?
    Do they have consistently designed interfaces? Can you
    effectively use them if you are blind, deaf, paralyzed,
    mobility impaired, pre-dementia?) that addresses this market
    (npt the market of yuppies with too much money on their hands
    and a hankering for toys)

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jasen Betts@21:1/5 to Don Y on Fri Nov 3 05:21:13 2023
    On 2023-10-08, Don Y <blockedofcourse@foo.invalid> wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    Side emitting RGB leds can be had.

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    diameter? why not use rectangular?

    --
    Jasen.
    🇺🇦 Слава Україні

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jasen Betts@21:1/5 to Don Y on Fri Nov 3 05:26:20 2023
    On 2023-10-08, Don Y <blockedofcourse@foo.invalid> wrote:
    On 10/8/2023 4:26 AM, Clive Arthur wrote:
    On 08/10/2023 12:08, Don Y wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB).  This will add to the thickness of the assembly
    (board thickness + component + pipe)

    <snip>

    Right angle RGB SM LED, first one found...

    https://www.digikey.co.uk/en/products/detail/everlight-electronics-co-ltd/EASV3015RGBA0/6156087

    I'm confused by the datasheet's dimensioning; on page 8, it appears
    that the "dome" portion stands UP from the board instead of lying
    on it. (i.e., the second illustration is labeled "Side" when
    one would think it should be "Top"?)

    So, I'm wondering what the height of the device is (given that
    it has to sit *on* a PCB so the thickness of the board adds
    to the assembly's thickness -- that's the problem with anything
    mounted *on* the board hoping to cast light off to the side)

    Often these types of parts are the same parts you would place standing
    up on the board just loaded into the carrier strip on their sides.
    so you'll get some "cross-talk" from the data sheet for the top
    emitting leds.

    --
    Jasen.
    🇺🇦 Слава Україні

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Jasen Betts@21:1/5 to Don Y on Fri Dec 1 02:54:19 2023
    On 2023-10-08, Don Y <blockedofcourse@foo.invalid> wrote:
    I need to mount (many) RGB indicators at right angle
    to the PCB (i.e., so the light travels parallel to the
    plane of the PCB)

    The entire assembly needs to be *really* thin.

    Using SMT components, it seems like I'd have to use
    lightpipes to bend the light (typically emitted normal
    to the PCB). This will add to the thickness of the assembly
    (board thickness + component + pipe)

    A better approach might be to use leaded components
    mounted on their sides AT the edge of the PCB and
    selecting them for smallest diameter possible (as
    this would conceivably be the largest dimension in the
    assembly's thickness).

    I'm looking for ~100K qty (LEDs) and can provide my own
    drive electronics (I looked at the "RGB LEDs with integrated
    drivers" and came up lacking).

    I have some side-emitting addressable RGB LEDs here, I didn't purchase
    them from Adafroit or Sparkfun - someone else did. they are about
    1.8mm tall and came soldered to a flexible strip.

    I have some 2.2x4.8mm rectangular leaded RGB LEDs I got them on aliexpress.
    I was hoping for 2mmx5mm but they don't fit the hole

    TUOZHAN P4-1204RGBWS2-1.5T-A is a 1mm tall side emitting common
    anode RGB LED, Unfortunaltey LCSC only has 3.5K in stock (2 partial
    reels) , so you'll probably need to talk to their purhasing department
    or the manufacurer.

    On the LCSC site "side stickers" seems to be Chiglish for side emitting
    in LEDs

    --
    Jasen.
    🇺🇦 Слава Україні

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)