• Replacing Electrolytics with NOS parts

    From Dan Green@21:1/5 to All on Mon Aug 28 12:29:03 2023
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.

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  • From Peter W.@21:1/5 to Dan Green on Mon Aug 28 05:57:32 2023
    On Monday, August 28, 2023 at 7:29:09 AM UTC-4, Dan Green wrote:
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.

    It has been my experience that electrolytic caps of a certain age are as likely to fail just sitting on a shelf as in service. I suggest you purchase modern, fresh caps of the proper size, voltage and style from a reputable source made by a reputable
    manufacturer. Why risk it?

    Peter Wieck
    Melrose Park, PA

    --- SoupGate-Win32 v1.05
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  • From steve1001908@outlook.com@21:1/5 to All on Mon Aug 28 13:25:16 2023
    On Mon, 28 Aug 2023 12:29:03 +0100, Dan Green <dhg99908@hotmail.se>
    wrote:

    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.

    In my experience duff electrolytics are usually obvious from the
    electrolyte ooze. I was fooled once by an old Leo3 computer power
    supply unit that had four 500uF electrolytics in parallel. It smoothed
    well until the last one failed.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Cursitor Doom@21:1/5 to peterwieck33@gmail.com on Mon Aug 28 16:07:53 2023
    On Mon, 28 Aug 2023 05:57:32 -0700 (PDT), "Peter W."
    <peterwieck33@gmail.com> wrote:

    On Monday, August 28, 2023 at 7:29:09?AM UTC-4, Dan Green wrote:
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.

    It has been my experience that electrolytic caps of a certain age are as likely to fail just sitting on a shelf as in service. I suggest you purchase modern, fresh caps of the proper size, voltage and style from a reputable source made by a reputable
    manufacturer. Why risk it?

    Personally I've not had any problems with NOS electrolytics provided
    they were sourced through RS or suchlike originally. But YMMV.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From ohger1s@gmail.com@21:1/5 to steve1...@outlook.com on Mon Aug 28 10:12:36 2023
    On Monday, August 28, 2023 at 8:25:21 AM UTC-4, steve1...@outlook.com wrote: I was fooled once by an old Leo3 computer power
    supply unit that had four 500uF electrolytics in parallel. It smoothed
    well until the last one failed.

    The first time my Tek 7603 mainframe crapped out, one of the secondary supplies was quite low. This unit had like 6 huge Mallory caps in parallel and I figured it couldn't be the caps, but like yours, it turned out they were all open when I used my old
    B&K to troubleshoot it. All six. They must have been dying off one by one with absolutely no evidence seen on the trace until the last one croaked. I replaced just one of them to get me going and used it several years like that until another group of
    caps did the same in a different secondary of the power supply. At that point, I ordered all new electros and recapped the whole power supply.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From ohger1s@gmail.com@21:1/5 to Dan Green on Mon Aug 28 10:15:46 2023
    On Monday, August 28, 2023 at 7:29:09 AM UTC-4, Dan Green wrote:
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.

    Years ago, I tossed out my NOS electros because testing them was uncovering some leakage at voltage. I don't recall the brand names if you're wondering that but brand new quality caps are so cheap that it didn't make sense for me to use the old ones.

    For temporary work or for something that only has to last another small handful of years at most? Go ahead as long as they don't show leakage or abnormal ESR.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Chris Jones@21:1/5 to Dan Green on Tue Aug 29 21:26:17 2023
    On 28/08/2023 9:29 pm, Dan Green wrote:
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in
    service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.


    Electrolytics tend to get leaky over time if stored with no voltage
    across them. When voltage is applied after a long time in storage, an
    unusually high leakage current will flow until the insulating film
    reforms. If they have been stored long enuogh, this re-forming process
    can draw a lot of current and make the capacitor get hot and go bang.
    For this reason it is best to do it with a current-limiting resistor. If
    you are intending to store electrolytic capacitors for a long time, it
    might be worthwhile making provision to charge them periodically to
    prevent them from becoming leaky. Similarly, it is worth powering up
    stored equipment on a regular basis to re-form the capacitors in the
    equipment so that it doesn't go bang when powered on after a long period
    of being off.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From whit3rd@21:1/5 to ohg...@gmail.com on Fri Sep 1 10:11:35 2023
    On Monday, August 28, 2023 at 10:15:50 AM UTC-7, ohg...@gmail.com wrote:
    On Monday, August 28, 2023 at 7:29:09 AM UTC-4, Dan Green wrote:
    Hi all,

    Is this okay? I'm talking about replacing electros that have been in service for like 30+ years and which have a rep for failing by then
    (Frako caps) with old but unused electrolytics; so called "new old
    stock" caps of reputable manufacturers of the same spec. I can't see
    an issue with this but am no expert so.... what d'yall think?

    Dan.
    Years ago, I tossed out my NOS electros because testing them was uncovering some leakage at voltage. I don't recall the brand names if you're wondering that but brand new quality caps are so cheap that it didn't make sense for me to use the old ones.

    It's a transient leakage, probably. The manufacturer poles the electrolytics by deliberately feeding leakage
    current, to drive the chemistry to form the oxide layer, which... doesn't leak.

    After storage for months to years, the oxide layer can thin or perforate, but biasing it up (and leaving it
    at voltage for a few minutes to hours) rebuilds the oxide. NOS items don't meet like-new specs
    straight off the shelf, but usually DO work normally, by day two under bias. I've also used a
    curve tracer to watch the leakage, and applied hot air to speed it up, and re-formed electrolytics
    back to good-as-new while watching the leakage current dwindle.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Peter W.@21:1/5 to All on Fri Sep 1 11:16:10 2023
    Note, for the record: When I purchase new caps, they still get tested for ESR and value prior to installation. All of them.

    Now, here I am with a choice: $20 for a high-value, high voltage electrolytic cap. Or, $0 for a NOS one that, although never installed or used, has been sitting in my closet, or $8 for one that has been sitting on some dealer's shelf (properly
    conditioned, of course) for the last 20 years. I do all that has been suggested in this thread to bring that NOS cap up to proper behavior. Or so I think.

    That cap goes *POOF*, and takes some unobtanium parts with it.

    What have I saved?

    Peter Wieck
    Melrose Park, PA

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Dan Green@21:1/5 to peterwieck33@gmail.com on Sat Sep 2 15:52:26 2023
    On Fri, 1 Sep 2023 11:16:10 -0700 (PDT), "Peter W."
    <peterwieck33@gmail.com> wrote:

    Note, for the record: When I purchase new caps, they still get tested for ESR and value prior to installation. All of them.

    Now, here I am with a choice: $20 for a high-value, high voltage electrolytic cap. Or, $0 for a NOS one that, although never installed or used, has been sitting in my closet, or $8 for one that has been sitting on some dealer's shelf (properly
    conditioned, of course) for the last 20 years. I do all that has been suggested in this thread to bring that NOS cap up to proper behavior. Or so I think.

    That cap goes *POOF*, and takes some unobtanium parts with it.

    What have I saved?

    Sorry, it seems you've been out-voted. Re-formed & tested NOS wins.
    :-)

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From ohger1s@gmail.com@21:1/5 to Dan Green on Sat Sep 2 08:40:57 2023
    On Saturday, September 2, 2023 at 10:52:31 AM UTC-4, Dan Green wrote:
    On Fri, 1 Sep 2023 11:16:10 -0700 (PDT), "Peter W."
    <peterw...@gmail.com> wrote:

    Note, for the record: When I purchase new caps, they still get tested for ESR and value prior to installation. All of them.

    Now, here I am with a choice: $20 for a high-value, high voltage electrolytic cap. Or, $0 for a NOS one that, although never installed or used, has been sitting in my closet, or $8 for one that has been sitting on some dealer's shelf (properly
    conditioned, of course) for the last 20 years. I do all that has been suggested in this thread to bring that NOS cap up to proper behavior. Or so I think.

    That cap goes *POOF*, and takes some unobtanium parts with it.

    What have I saved?


    Sorry, it seems you've been out-voted. Re-formed & tested NOS wins.
    :-)

    Majority voting is mob rule - doesn't make it the right decision. Even so, I think if you did an actual poll, you'd find going with new production would win.

    These aren't $50 parts here. Even quality capacitors are cheap. It makes little sense to reform a cranky electrolytic.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From whit3rd@21:1/5 to Peter W. on Sat Sep 2 23:51:02 2023
    On Friday, September 1, 2023 at 11:16:16 AM UTC-7, Peter W. wrote:
    Note, for the record: When I purchase new caps, they still get tested for ESR and value prior to installation. All of them.

    Now, here I am with a choice: $20 for a high-value, high voltage electrolytic cap. Or, $0 for a NOS one that, although never installed or used, has been sitting in my closet, or $8 for one that has been sitting on some dealer's shelf (properly
    conditioned, of course) for the last 20 years. I do all that has been suggested in this thread to bring that NOS cap up to proper behavior. Or so I think.

    That cap goes *POOF*, and takes some unobtanium parts with it.

    What have I saved?

    Why would an old stock capacitor fail? If it was battered, or stored next to the fuming
    nitric acid, or poor quality to begin with, maybe. But, if it's just normal aging of
    non-biased electrolyte, it's NOT gonna fail, just will take an initial hour or three under
    bias to reform the oxide.

    You've saved, in 98% of the probable cases, the time it takes to look up mechanically
    and electrically suitable replacements, and the overhead costs of shipping and receiving it.

    The unobtanium parts are fictitious, I won't address nonissues.

    If this were about a production run of 2000 units, with a deadline, and you couldn't take time
    to evaluate the whole batch, it'd be a different decision.

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From John Robertson@21:1/5 to All on Sun Sep 3 08:25:42 2023
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