• Is there a Mechanic in the House ?

    From Snag@21:1/5 to All on Sat Aug 28 07:41:44 2021
    I'm looking for a new comp sprocket for the 1990 Ultra Classic - just
    the sprocket , p/n 40269-85 and all I can find is the -85A ... some
    sources say it will fit , others say it won't , and since the -85A is
    the only one I can find new I am wondering which is right .
    Y'all work on this bottle of Ezra Brooks whilst you think on it .
    --
    Snag
    Race only matters to racists ...

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  • From Phil Boutros@21:1/5 to Snag on Sat Aug 28 23:02:08 2021
    Snag <Snag_one@msn.com> wrote:
    I'm looking for a new comp sprocket for the 1990 Ultra Classic - just
    the sprocket , p/n 40269-85 and all I can find is the -85A ... some
    sources say it will fit , others say it won't , and since the -85A is
    the only one I can find new I am wondering which is right .

    That's how Harley labels revisions. It just means it's the newer
    version of the same part. They are *supposed* to always be backwards compatible.

    You'll notice the gasket for the chain inspection cover is a
    34906-85D. That just means it's the 5th version of it (4th upgrade
    from the original.)

    Except for the things like regular hardware, common O-rings, etc,
    the number scheme is 5-digit part number, dash, year of introduction,
    letter for revision. So you know that a 40269-94 (if there is suck a
    thing) probably doesn't fit because it was introduced for 94-up, but a
    -85A should.


    Phil...the "You can trust me, I used to be a professional!" Asshole(tm)...
    --
    AH#61 Wolf#14 BS#89 bus#1 CCB#1 SENS KOTC#4
    philb@philb.ca http://philb.ca

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  • From Snag@21:1/5 to Phil Boutros on Sat Aug 28 19:55:23 2021
    On 8/28/2021 6:02 PM, Phil Boutros wrote:
    Snag <Snag_one@msn.com> wrote:
    I'm looking for a new comp sprocket for the 1990 Ultra Classic - just
    the sprocket , p/n 40269-85 and all I can find is the -85A ... some
    sources say it will fit , others say it won't , and since the -85A is
    the only one I can find new I am wondering which is right .

    That's how Harley labels revisions. It just means it's the newer
    version of the same part. They are *supposed* to always be backwards compatible.

    You'll notice the gasket for the chain inspection cover is a
    34906-85D. That just means it's the 5th version of it (4th upgrade
    from the original.)

    Except for the things like regular hardware, common O-rings, etc,
    the number scheme is 5-digit part number, dash, year of introduction,
    letter for revision. So you know that a 40269-94 (if there is suck a
    thing) probably doesn't fit because it was introduced for 94-up, but a
    -85A should.


    Phil...the "You can trust me, I used to be a professional!" Asshole(tm)...


    Thanks Phil , that's what I thought . I wonder why some vendors say
    this part will not fit ... anyway , I screwed up a while back , replaced
    the motor sprocket and chain but not the clutch basket . Oh well , those
    parts were one was free the other cheap . I'm going to be replacing the
    main drive gear and countershaft 5th , it's making a little noise in 1st
    thru 4th . I checked the "new" primary chain and it's pretty worn so I'm
    going to replace all that too . BTW , you wouldn't happen to know if
    anyone makes a 37t replacement sprocket ? Nothing wrong with the basket
    but a worn sprocket , and I got the tools to swap that .

    --
    Snag
    Race only matters to racists ...

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  • From Phil Boutros@21:1/5 to Snag on Mon Aug 30 18:45:19 2021
    Snag <Snag_one@msn.com> wrote:

    Thanks Phil , that's what I thought . I wonder why some vendors say
    this part will not fit ... anyway , I screwed up a while back , replaced
    the motor sprocket and chain but not the clutch basket .

    That'll learn ya!

    I'm going to be replacing the main drive gear and countershaft 5th ,
    it's making a little noise in 1st thru 4th .

    On what year bike? If pre-94, you'll most likely get the upgraded
    94-up HCR (High Contact Ratio) gears. If that's the case, you may
    want to consider doing all of them, if you can, while you're there.

    That's what I put in my tranny (Hey-O!) when I had to redo the
    whole thing in 2002.

    I checked the "new" primary chain and it's pretty worn so I'm
    going to replace all that too . BTW , you wouldn't happen to know if
    anyone makes a 37t replacement sprocket ? Nothing wrong with the basket
    but a worn sprocket , and I got the tools to swap that .

    Once again, on what year? Wasn't that standard on several years?
    You're in the US, so all the large catalogs ship to you for peanuts.
    J&P, Dennis Kirk, etc...

    https://www.jpcycles.com/harley-clutch-baskets

    For example.

    Phil
    --
    AH#61 Wolf#14 BS#89 bus#1 CCB#1 SENS KOTC#4
    philb@philb.ca http://philb.ca

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  • From Snag@21:1/5 to Phil Boutros on Mon Aug 30 13:59:31 2021
    On 8/30/2021 1:45 PM, Phil Boutros wrote:
    Snag <Snag_one@msn.com> wrote:

    Thanks Phil , that's what I thought . I wonder why some vendors say
    this part will not fit ... anyway , I screwed up a while back , replaced
    the motor sprocket and chain but not the clutch basket .

    That'll learn ya!

    I'm going to be replacing the main drive gear and countershaft 5th ,
    it's making a little noise in 1st thru 4th .

    On what year bike? If pre-94, you'll most likely get the upgraded
    94-up HCR (High Contact Ratio) gears. If that's the case, you may
    want to consider doing all of them, if you can, while you're there.

    That's what I put in my tranny (Hey-O!) when I had to redo the
    whole thing in 2002.

    I checked the "new" primary chain and it's pretty worn so I'm
    going to replace all that too . BTW , you wouldn't happen to know if
    anyone makes a 37t replacement sprocket ? Nothing wrong with the basket
    but a worn sprocket , and I got the tools to swap that .

    Once again, on what year? Wasn't that standard on several years?
    You're in the US, so all the large catalogs ship to you for peanuts.
    J&P, Dennis Kirk, etc...

    https://www.jpcycles.com/harley-clutch-baskets

    For example.

    Phil


    It's a 1990 FLHTCU and I can find all kinds of complete assembly
    clutch baskets , but I have not found just the sprocket ring that I can
    put on my basket .
    'Bout time for another round Shirley !
    --
    Snag
    Race only matters to racists ...

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  • From Phil Boutros@21:1/5 to Snag on Wed Sep 1 00:52:19 2021
    Snag <Snag_one@msn.com> wrote:

    It's a 1990 FLHTCU and I can find all kinds of complete assembly
    clutch baskets , but I have not found just the sprocket ring that I can
    put on my basket .

    Well, they're not meant to be sold separately! They are all
    usually part of the same piece. I know my clutch has a bolt-on
    outside sprocket, for the starter, and I think that was Rivera who did
    that a while back so if your starter kicked back and ate up your
    pinion gear and ring gear, you could swap them without needing a whole
    clutch basket.

    I mean, it was always weird to me. You could easily grind the
    rivets and weld them back on (depending on material), but no one
    sells the sprockets separately...


    Phil
    --
    AH#61 Wolf#14 BS#89 bus#1 CCB#1 SENS KOTC#4
    philb@philb.ca http://philb.ca

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