• Re: Mounting electrical box to lally column?

    From Michael Terrell@21:1/5 to Ray in NH on Fri Nov 19 20:24:21 2021
    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts stores. These are 3-1/2" diameter muffler clamps, with heavy-gauge steel "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and the saddles
    of the clamps, then attach toe box to the saddles with machine screws and nuts.

    --
    for full context, visit https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm


    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even Google groups works better.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Ray in NH on Sat Nov 20 06:55:47 2021
    "Michael Terrell" wrote in message news:9e7c250e-1f05-4fac-b4ac-4436b626c0b3n@googlegroups.com...

    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts stores. These are 3-1/2" diameter muffler clamps, with heavy-gauge steel "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and the saddles
    of the clamps, then attach toe box to the saddles with machine screws and nuts.

    --
    for full context, visit https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm

    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even Google groups works better.
    ----------------------

    Nevertheless muffler clamps are very useful to attach things to round tubes.
    I have a steel shelf rack braced to a lally column with a muffler clamp and 3/8-16 threaded rod, and I used them to temporarily attach boat winches to
    the legs of tripods to hoist the 200 Lb gantry track into position overhead. For that I bought 1/4" larger clamps and padded under them with strips of
    1/8" steel to avoid denting and weakening the legs. So far the ones I bought all have had inch-sized threads.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Nov 20 09:16:10 2021
    On 11/20/2021 4:55 AM, Jim Wilkins wrote:
    "Michael Terrell"  wrote in message news:9e7c250e-1f05-4fac-b4ac-4436b626c0b3n@googlegroups.com...

    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts stores.
    These are 3-1/2" diameter muffler clamps, with heavy-gauge steel
    "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and the
    saddles
    of the clamps, then attach toe box to the saddles with machine screws
    and nuts.

    --
    for full context, visit
    https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm


    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even
    Google groups works better.
    ----------------------

    Nevertheless muffler clamps are very useful to attach things to round
    tubes. I have a steel shelf rack braced to a lally column with a muffler clamp and 3/8-16 threaded rod, and I used them to temporarily attach
    boat winches to the legs of tripods to hoist the 200 Lb gantry track
    into position overhead. For that I bought 1/4" larger clamps and padded
    under them with strips of 1/8" steel to avoid denting and weakening the
    legs. So far the ones I bought all have had inch-sized threads.



    And muffler clamps are cheap. I tend towards making a purpose built
    round clamp/mount with one or two bolts (depending on application) out
    of aluminum for jobs like this, but I recognize that not everybody can
    do that or has piles of failed mold projects laying on the scrap cart
    that they can salvage for the purpose. A muffler clamp the right size
    can be implemented in mere minutes. Well... not counting the time to go
    to the store and buy one, which could take longer than making something
    in my shop.



    --
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat Nov 20 13:07:40 2021
    "Bob La Londe" wrote in message news:snb70b$9fi$1@gioia.aioe.org...

    On 11/20/2021 4:55 AM, Jim Wilkins wrote:
    "Michael Terrell" wrote in message news:9e7c250e-1f05-4fac-b4ac-4436b626c0b3n@googlegroups.com...

    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts stores.
    These are 3-1/2" diameter muffler clamps, with heavy-gauge steel
    "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and the
    saddles
    of the clamps, then attach toe box to the saddles with machine screws and
    nuts.

    --
    for full context, visit
    https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm

    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even Google groups works better.
    ----------------------

    Nevertheless muffler clamps are very useful to attach things to round
    tubes. I have a steel shelf rack braced to a lally column with a muffler clamp and 3/8-16 threaded rod, and I used them to temporarily attach boat winches to the legs of tripods to hoist the 200 Lb gantry track into
    position overhead. For that I bought 1/4" larger clamps and padded under
    them with strips of 1/8" steel to avoid denting and weakening the legs. So far the ones I bought all have had inch-sized threads.



    And muffler clamps are cheap. I tend towards making a purpose built
    round clamp/mount with one or two bolts (depending on application) out
    of aluminum for jobs like this, but I recognize that not everybody can
    do that or has piles of failed mold projects laying on the scrap cart
    that they can salvage for the purpose. A muffler clamp the right size
    can be implemented in mere minutes. Well... not counting the time to go
    to the store and buy one, which could take longer than making something
    in my shop.

    ----------------

    I watch for common items that can be misused to solve unexpected design problems quickly, if not permanently. For instance EMT has the ID of Sch 40 pipe sizes while chain link fence posts and tubing has pipe OD. Some sizes
    of EMT telescope into fence tubing.

    The rubber bulb from a $5 siphon hose is part of the gas tank pressurizer I made to prime the carbs of small engines that I ran dry before storing.

    I do like you and machine clamps for permanent outdoor use from scrap
    aluminum. In the 80's I traded something I couldn't use for 60 Lbs of bar
    stock ends from a scrap dealer and haven't consumed more than half of them
    yet. One such custom clamp supports the top end swivel ring for my rotating antenna's guy lines.

    I don't have CNC (or a DRO) and need to cut the round opening with a boring head, so for me a trip to the store may be quicker.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Nov 20 12:02:42 2021
    On 11/20/2021 11:07 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:snb70b$9fi$1@gioia.aioe.org...

    On 11/20/2021 4:55 AM, Jim Wilkins wrote:
    "Michael Terrell"  wrote in message
    news:9e7c250e-1f05-4fac-b4ac-4436b626c0b3n@googlegroups.com...

    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts
    stores.
    These are 3-1/2" diameter muffler clamps, with heavy-gauge steel
    "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and
    the saddles
    of the clamps, then attach toe box to the saddles with machine screws
    and nuts.

    --
    for full context, visit
    https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm


    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even
    Google groups works better.
    ----------------------

    Nevertheless muffler clamps are very useful to attach things to round
    tubes. I have a steel shelf rack braced to a lally column with a
    muffler clamp and 3/8-16 threaded rod, and I used them to temporarily
    attach boat winches to the legs of tripods to hoist the 200 Lb gantry
    track into position overhead. For that I bought 1/4" larger clamps and
    padded under them with strips of 1/8" steel to avoid denting and
    weakening the legs. So far the ones I bought all have had inch-sized
    threads.



    And muffler clamps are cheap.  I tend towards making a purpose built
    round clamp/mount with one or two bolts (depending on application) out
    of aluminum for jobs like this, but I recognize that not everybody can
    do that or has piles of failed mold projects laying on the scrap cart
    that they can salvage for the purpose.  A muffler clamp the right size
    can be implemented in mere minutes.  Well... not counting the time to go
    to the store and buy one, which could take longer than making something
    in my shop.

    ----------------

    I watch for common items that can be misused to solve unexpected design problems quickly, if not permanently. For instance EMT has the ID of Sch
    40 pipe sizes while chain link fence posts and tubing has pipe OD. Some
    sizes of EMT telescope into fence tubing.

    The rubber bulb from a $5 siphon hose is part of the gas tank
    pressurizer I made to prime the carbs of small engines that I ran dry
    before storing.

    I do like you and machine clamps for permanent outdoor use from scrap aluminum. In the 80's I traded something I couldn't use for 60 Lbs of
    bar stock ends from a scrap dealer and haven't consumed more than half
    of them yet.  One such custom clamp supports the top end swivel ring for
    my rotating antenna's guy lines.

    I don't have CNC (or a DRO) and need to cut the round opening with a
    boring head, so for me a trip to the store may be quicker.


    My last two orders of bar stock were over 500 lbs each. Not big as
    orders go, but decent size orders for me. Some days I do miss when a
    haul like yours felt like a real score. There is a a certain inherent
    appeal to scoring some stock you can just use for whatever you need it
    for isn't there.

    I think with a more basic shop I might make a clamp like that mostly on
    the lathe. It could be done all on the lathe, but its easier I think to
    drill for the clamping bolts on the mill or even on a drill press.

    If I ever have time to do any foundry work I've got lots of little melty
    bits and a little alloying bits metal to mix in to make it pour better.


    --
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  • From Michael Terrell@21:1/5 to Jim Wilkins on Sat Nov 20 12:41:45 2021
    On Saturday, November 20, 2021 at 6:56:17 AM UTC-5, Jim Wilkins wrote:
    "Michael Terrell" wrote in message news:9e7c250e-1f05-4fac...@googlegroups.com...
    On Friday, November 19, 2021 at 9:18:06 PM UTC-5, Ray in NH wrote:
    replying to andy, Ray in NH wrote:
    Try two (2) Walker 35337 Hardware Clamps, available at auto-parts stores. These are 3-1/2" diameter muffler clamps, with heavy-gauge steel "saddles" and
    3/8" U-bolts. Drill matching holes through the back of the box and the saddles
    of the clamps, then attach toe box to the saddles with machine screws and nuts.

    --
    for full context, visit https://www.polytechforum.com/metalworking/mounting-electrical-box-to-lally-column-195152-.htm

    You replied to a 12 year old post.

    For context, polytechforum.com is a crap web portal to Usenet. Even Google groups works better.
    ----------------------

    Nevertheless muffler clamps are very useful to attach things to round tubes. I have a steel shelf rack braced to a lally column with a muffler clamp and 3/8-16 threaded rod, and I used them to temporarily attach boat winches to the legs of tripods to hoist the 200 Lb gantry track into position overhead. For that I bought 1/4" larger clamps and padded under them with strips of 1/8" steel to avoid denting and weakening the legs. So far the ones I bought all have had inch-sized threads.

    I didn't say they were bad. I was pointing out that the OP likely wasn't waiting 12 years for an answer. se see replies to old post on other newsgroup from this same web portal, and they are mostly to ten year or older messages.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Sat Nov 20 16:45:03 2021
    "Bob La Londe" wrote in message news:snbgoi$uc0$1@gioia.aioe.org...

    On 11/20/2021 11:07 AM, Jim Wilkins wrote:
    ...

    I think with a more basic shop I might make a clamp like that mostly on
    the lathe. It could be done all on the lathe, but its easier I think to
    drill for the clamping bolts on the mill or even on a drill press.

    -----------------------

    I would too, if my lathe's tailstock was in good enough condition to drive a hole saw to rough out the opening (and save the plug). The trade school kids used its spindle as an anvil horn. The dealer swapped in another old spindle but it's not perfect either.

    --- SoupGate-Win32 v1.05
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  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Nov 22 12:34:29 2021
    On 11/20/2021 2:45 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:snbgoi$uc0$1@gioia.aioe.org...

    On 11/20/2021 11:07 AM, Jim Wilkins wrote:
    ...

    I think with a more basic shop I might make a clamp like that mostly on
    the lathe.  It could be done all on the lathe, but its easier I think to drill for the clamping bolts on the mill or even on a drill press.

    -----------------------

    I would too, if my lathe's tailstock was in good enough condition to
    drive a hole saw to rough out the opening (and save the plug). The trade school kids used its spindle as an anvil horn. The dealer swapped in
    another old spindle but it's not perfect either.




    Sounds like maybe a sleeve job would be a good project for that tailstock.

    While not ideal you could trepan out the slug if you are that gungho to
    save it.

    --
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  • From David Billington@21:1/5 to Bob La Londe on Mon Nov 22 20:21:24 2021
    On 22/11/2021 19:34, Bob La Londe wrote:
    On 11/20/2021 2:45 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:snbgoi$uc0$1@gioia.aioe.org...

    On 11/20/2021 11:07 AM, Jim Wilkins wrote:
    ...

    I think with a more basic shop I might make a clamp like that mostly on
    the lathe.  It could be done all on the lathe, but its easier I think to
    drill for the clamping bolts on the mill or even on a drill press.

    -----------------------

    I would too, if my lathe's tailstock was in good enough condition to
    drive a hole saw to rough out the opening (and save the plug). The
    trade school kids used its spindle as an anvil horn. The dealer
    swapped in another old spindle but it's not perfect either.




    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    While not ideal you could trepan out the slug if you are that gungho
    to save it.

    This gives you one person's approach used by someone with a Harrison
    M300 https://www.mig-welding.co.uk/forum/threads/m300-tailstock-refurb-boring-and-sleeve.39064/
    .

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  • From Jim Wilkins@21:1/5 to All on Mon Nov 22 18:06:22 2021
    "David Billington" wrote in message news:sngu45$qbl$1@dont-email.me...

    This gives you one person's approach used by someone with a Harrison
    M300 https://www.mig-welding.co.uk/forum/threads/m300-tailstock-refurb-boring-and-sleeve.39064/
    -----------------------

    Thanks, that's pretty much what I had in mind. The first step might be
    fitting a narrow ring of drill rod steel into the mouth of the opening, and
    if it's not good enough reboring the entire hole.

    Most of my work is short, held in collets or the 6-jaw, and the tailstock
    only drills a pilot hole that I then bore straight, concentric and to a
    running or press fit with another part.

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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Mon Nov 22 17:28:07 2021
    "Bob La Londe" wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do list. What would you sleeve it with?

    --- SoupGate-Win32 v1.05
    * Origin: fsxNet Usenet Gateway (21:1/5)
  • From Bob La Londe@21:1/5 to Jim Wilkins on Mon Nov 22 17:11:28 2021
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do list.
    What would you sleeve it with?



    I guess that would depend really. I think most tailstocks are just cast
    iron, but I'm not sure I would feel very comfortable pressing in a cast
    iron sleeve in cast iron. Maybe some sort of bronze bushing material.
    I've used hardened straight shank collet chucks spinning in oilite
    bronze bushings before. I don't know what the longevity would be. When
    I wear one out I'll let you know. I don't think the moving wear would
    be significant with a material like that in that application. The only
    issue might be side load forces. Since its full supported if done
    right... Heck I don't know Jim. I'm making this up as I go along. LOL.

    I'd probably spend more time stressing over getting the size right and
    on center. Drill fast, bore straight, ream to size except a reamer that
    size might cost as much as a whole-nuther tail stock, and recently I've
    found even name brand reamers vary a little more than I might like.


    --
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  • From David Billington@21:1/5 to Bob La Londe on Tue Nov 23 00:53:19 2021
    On 23/11/2021 00:11, Bob La Londe wrote:
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do
    list. What would you sleeve it with?



    I guess that would depend really.  I think most tailstocks are just
    cast iron, but I'm not sure I would feel very comfortable pressing in
    a cast iron sleeve in cast iron.  Maybe some sort of bronze bushing material. I've used hardened straight shank collet chucks spinning in
    oilite bronze bushings before.  I don't know what the longevity would
    be.  When I wear one out I'll let you know.  I don't think the moving
    wear would be significant with a material like that in that
    application.  The only issue might be side load forces.  Since its
    full supported if done right...  Heck I don't know Jim.  I'm making
    this up as I go along.  LOL.

    I'd probably spend more time stressing over getting the size right and
    on center.  Drill fast, bore straight, ream to size except a reamer
    that size might cost as much as a whole-nuther tail stock, and
    recently I've found even name brand reamers vary a little more than I
    might like.


    Maybe keep an eye on ebay for a spare tailstock if the lathe is common,
    that's what I did with my M300 as I wanted one to convert to a lever
    tailstock as I do jobs that require deep peck drilling or drilling of
    multiple items and the screw tailstock was getting tedious with all the
    winding and unwinding. One eventually came up at an acceptable price so
    I bought it, turns out I knew the guy as he was a local engine machinist
    I had used in the past. He had been unfortunate when moving the lathe
    with a mate and a moving skate had shifted  and wasn't noticed so when
    pushed it fell on its front and wrote the lathe off, he sold all the salvageable parts on ebay to my benefit with the tailstock.

    --- SoupGate-Win32 v1.05
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  • From Jim Wilkins@21:1/5 to Bob La Londe on Tue Nov 23 08:17:27 2021
    "David Billington" wrote in message news:snhe1v$75m$1@dont-email.me...

    On 23/11/2021 00:11, Bob La Londe wrote:
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe" wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do list.
    What would you sleeve it with?



    I guess that would depend really. I think most tailstocks are just cast iron, but I'm not sure I would feel very comfortable pressing in a cast
    iron sleeve in cast iron. Maybe some sort of bronze bushing material.
    I've used hardened straight shank collet chucks spinning in oilite bronze bushings before. I don't know what the longevity would be. When I wear
    one out I'll let you know. I don't think the moving wear would be significant with a material like that in that application. The only issue might be side load forces. Since its full supported if done right...
    Heck I don't know Jim. I'm making this up as I go along. LOL.

    I'd probably spend more time stressing over getting the size right and on center. Drill fast, bore straight, ream to size except a reamer that size might cost as much as a whole-nuther tail stock, and recently I've found
    even name brand reamers vary a little more than I might like.


    Maybe keep an eye on ebay for a spare tailstock if the lathe is common,
    that's what I did with my M300 as I wanted one to convert to a lever
    tailstock as I do jobs that require deep peck drilling or drilling of
    multiple items and the screw tailstock was getting tedious with all the
    winding and unwinding. One eventually came up at an acceptable price so
    I bought it, turns out I knew the guy as he was a local engine machinist
    I had used in the past. He had been unfortunate when moving the lathe
    with a mate and a moving skate had shifted and wasn't noticed so when
    pushed it fell on its front and wrote the lathe off, he sold all the salvageable parts on ebay to my benefit with the tailstock.

    ------------------------
    People collect and restore the South Bend Heavy 10 lathe so good parts have become harder to find now than in the early 90's when I bought it, and every useful spare part I saw. https://www.ebay.com/b/South-Bend-Metalworking-Equipment-Replacement-Parts/258169/bn_7116077721

    I did a little necessary restoration and found that some pieces were individually hand-fitted and don't easily interchange. The tailstock might
    be one of them, the one on mine may not be original and seems slightly low, though wear and play make it difficult to measure. The clamping plate under
    the tailstock was obviously a student project.

    Except for the 70 position threading gearbox there's little difference
    between my 1965 lathe and the one described in the 1914 edition of "How to
    Run a Lathe". In it the tumbler that drives the leadscrew is called a recent improvement.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Tue Nov 23 13:18:08 2021
    On 11/23/2021 6:17 AM, Jim Wilkins wrote:
    "David Billington"  wrote in message news:snhe1v$75m$1@dont-email.me...

    On 23/11/2021 00:11, Bob La Londe wrote:
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do
    list. What would you sleeve it with?



    I guess that would depend really.  I think most tailstocks are just
    cast iron, but I'm not sure I would feel very comfortable pressing in
    a cast iron sleeve in cast iron.  Maybe some sort of bronze bushing
    material. I've used hardened straight shank collet chucks spinning in
    oilite bronze bushings before.  I don't know what the longevity would
    be.  When I wear one out I'll let you know.  I don't think the moving
    wear would be significant with a material like that in that
    application.  The only issue might be side load forces.  Since its
    full supported if done right... Heck I don't know Jim.  I'm making
    this up as I go along.  LOL.

    I'd probably spend more time stressing over getting the size right and
    on center.  Drill fast, bore straight, ream to size except a reamer
    that size might cost as much as a whole-nuther tail stock, and
    recently I've found even name brand reamers vary a little more than I
    might like.


    Maybe keep an eye on ebay for a spare tailstock if the lathe is common, that's what I did with my M300 as I wanted one to convert to a lever tailstock as I do jobs that require deep peck drilling or drilling of multiple items and the screw tailstock was getting tedious with all the winding and unwinding. One eventually came up at an acceptable price so
    I bought it, turns out I knew the guy as he was a local engine machinist
    I had used in the past. He had been unfortunate when moving the lathe
    with a mate and a moving skate had shifted  and wasn't noticed so when pushed it fell on its front and wrote the lathe off, he sold all the salvageable parts on ebay to my benefit with the tailstock.

    ------------------------
    People collect and restore the South Bend Heavy 10 lathe so good parts
    have become harder to find now than in the early 90's when I bought it,
    and every useful spare part I saw. https://www.ebay.com/b/South-Bend-Metalworking-Equipment-Replacement-Parts/258169/bn_7116077721


    I did a little necessary restoration and found that some pieces were individually hand-fitted and don't easily interchange. The tailstock
    might be one of them, the one on mine may not be original and seems
    slightly low, though wear and play make it difficult to measure. The
    clamping plate under the tailstock was obviously a student project.

    Except for the 70 position threading gearbox there's little difference between my 1965 lathe and the one described in the 1914 edition of "How
    to Run a Lathe". In it the tumbler that drives the leadscrew is called a recent improvement.


    It could also be low due to heavy use. I seem to recall one
    conversation where somebody said if you have a choice in setup between
    ever so slightly high and overshooting to be a tad bit low its better to
    leave it alone and let it wear in over time. I think a mechanism that
    can be adjusted over time makes more sense, but that's what they said.
    I'm not sure how being a little bit bad in one direction would be better
    than being a little bit bad in another direction, but that was the gist
    of it. It reminded me of shooting pool with people who ask if its
    better to miss by a little bit or miss by a lot. "Um, you missed.
    That's all." LOL. " Its still my shot."

    Like every other surface on your lathe it will wear over time. As to
    the clamping plate on the bottom. It may be original. I have three
    lathes with similar tail stocks and plates for clamping in place. There
    is nothing special about any of them. They are all just the right size
    piece of pretty generic plate with a hole tapped through it.


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  • From David Billington@21:1/5 to Jim Wilkins on Tue Nov 23 20:30:38 2021
    On 23/11/2021 13:17, Jim Wilkins wrote:
    "David Billington"  wrote in message news:snhe1v$75m$1@dont-email.me...

    On 23/11/2021 00:11, Bob La Londe wrote:
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do
    list. What would you sleeve it with?



    I guess that would depend really.  I think most tailstocks are just
    cast iron, but I'm not sure I would feel very comfortable pressing in
    a cast iron sleeve in cast iron.  Maybe some sort of bronze bushing
    material. I've used hardened straight shank collet chucks spinning in
    oilite bronze bushings before.  I don't know what the longevity would
    be.  When I wear one out I'll let you know.  I don't think the moving
    wear would be significant with a material like that in that
    application.  The only issue might be side load forces.  Since its
    full supported if done right... Heck I don't know Jim.  I'm making
    this up as I go along.  LOL.

    I'd probably spend more time stressing over getting the size right
    and on center.  Drill fast, bore straight, ream to size except a
    reamer that size might cost as much as a whole-nuther tail stock, and
    recently I've found even name brand reamers vary a little more than I
    might like.


    Maybe keep an eye on ebay for a spare tailstock if the lathe is common, that's what I did with my M300 as I wanted one to convert to a lever tailstock as I do jobs that require deep peck drilling or drilling of multiple items and the screw tailstock was getting tedious with all the winding and unwinding. One eventually came up at an acceptable price so
    I bought it, turns out I knew the guy as he was a local engine machinist
    I had used in the past. He had been unfortunate when moving the lathe
    with a mate and a moving skate had shifted  and wasn't noticed so when pushed it fell on its front and wrote the lathe off, he sold all the salvageable parts on ebay to my benefit with the tailstock.

    ------------------------
    People collect and restore the South Bend Heavy 10 lathe so good parts
    have become harder to find now than in the early 90's when I bought
    it, and every useful spare part I saw. https://www.ebay.com/b/South-Bend-Metalworking-Equipment-Replacement-Parts/258169/bn_7116077721


    I did a little necessary restoration and found that some pieces were individually hand-fitted and don't easily interchange. The tailstock
    might be one of them, the one on mine may not be original and seems
    slightly low, though wear and play make it difficult to measure. The
    clamping plate under the tailstock was obviously a student project.

    Except for the 70 position threading gearbox there's little difference between my 1965 lathe and the one described in the 1914 edition of
    "How to Run a Lathe". In it the tumbler that drives the leadscrew is
    called a recent improvement.

    A mate used to have one of those here in the UK, it was ex WW2 lend
    lease and pretty beaten up but it was his and it worked. It had to go
    when he divorced and downsized but he does have access to his father's
    Myford 7 which he acquired from the widow of a family friend for little
    money as she just wanted the garage cleared. A mate has the Hayes
    Diemaster mill, and the dad also had a decent sized UK made pillar drill.

    I was fortunate the M300 tailstock was in good order and aligns very
    well and I've not had to touch it. It has little wear in the barrel as
    it had a 8mm wide collar of congealed oil at the back of the bore which
    stopped it moving fully back, once cleaned out the quill moves fully
    back and I can feel a slight increase in the force required. The
    congealed oil ring was why it wouldn't eject Morse taper items without a
    tang. I like the lever tailstock as it gives more feel when drilling but
    can't generate as good a clamping load so some jobs I have to revert to
    the standard tailstock.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Tue Nov 23 14:57:49 2021
    On 11/23/2021 6:17 AM, Jim Wilkins wrote:
    "David Billington"  wrote in message news:snhe1v$75m$1@dont-email.me...

    On 23/11/2021 00:11, Bob La Londe wrote:
    On 11/22/2021 3:28 PM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:sngrc6$1c6l$1@gioia.aioe.org...

    On 11/20/2021 2:45 PM, Jim Wilkins wrote:


    ...The trade school kids used its spindle as an anvil horn. ...


    Sounds like maybe a sleeve job would be a good project for that
    tailstock.

    ------------------

    That's my plan, if the lathe ever rises high enough on the to-do
    list. What would you sleeve it with?



    I guess that would depend really.  I think most tailstocks are just
    cast iron, but I'm not sure I would feel very comfortable pressing in
    a cast iron sleeve in cast iron.  Maybe some sort of bronze bushing
    material. I've used hardened straight shank collet chucks spinning in
    oilite bronze bushings before.  I don't know what the longevity would
    be.  When I wear one out I'll let you know.  I don't think the moving
    wear would be significant with a material like that in that
    application.  The only issue might be side load forces.  Since its
    full supported if done right... Heck I don't know Jim.  I'm making
    this up as I go along.  LOL.

    I'd probably spend more time stressing over getting the size right and
    on center.  Drill fast, bore straight, ream to size except a reamer
    that size might cost as much as a whole-nuther tail stock, and
    recently I've found even name brand reamers vary a little more than I
    might like.


    Maybe keep an eye on ebay for a spare tailstock if the lathe is common, that's what I did with my M300 as I wanted one to convert to a lever tailstock as I do jobs that require deep peck drilling or drilling of multiple items and the screw tailstock was getting tedious with all the winding and unwinding. One eventually came up at an acceptable price so
    I bought it, turns out I knew the guy as he was a local engine machinist
    I had used in the past. He had been unfortunate when moving the lathe
    with a mate and a moving skate had shifted  and wasn't noticed so when pushed it fell on its front and wrote the lathe off, he sold all the salvageable parts on ebay to my benefit with the tailstock.

    ------------------------
    People collect and restore the South Bend Heavy 10 lathe so good parts
    have become harder to find now than in the early 90's when I bought it,
    and every useful spare part I saw. https://www.ebay.com/b/South-Bend-Metalworking-Equipment-Replacement-Parts/258169/bn_7116077721


    I did a little necessary restoration and found that some pieces were individually hand-fitted and don't easily interchange. The tailstock
    might be one of them, the one on mine may not be original and seems
    slightly low, though wear and play make it difficult to measure. The
    clamping plate under the tailstock was obviously a student project.

    Except for the 70 position threading gearbox there's little difference between my 1965 lathe and the one described in the 1914 edition of "How
    to Run a Lathe". In it the tumbler that drives the leadscrew is called a recent improvement.



    Totally silly idea. Find a straight shank Morse taper adapter with an
    OD slightly larger than your current opening. Bore to fit. Longer
    "might" be better, but even a couple inches of stroke is good enough if
    it comes with a nice no slop sliding fit.



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  • From Jim Wilkins@21:1/5 to All on Tue Nov 23 18:43:52 2021
    "Bob La Londe" wrote in message news:snjo4s$1a0r$1@gioia.aioe.org...

    Totally silly idea. Find a straight shank Morse taper adapter with an
    OD slightly larger than your current opening. Bore to fit. Longer
    "might" be better, but even a couple inches of stroke is good enough if
    it comes with a nice no slop sliding fit.

    ----------------------

    It's not silly, I have such an MT2 to straight adapter and matching bronze sleeve for an incomplete endmill sharpening fixture project. Unfortunately
    the adapter's OD is 1.000" while the tailstock spindle's is 1.062".
    Hardening made the sleeve expand slightly at the ejection slots, apparently after it was ground. A HiRoc bit could drill through the end for a collet closing screw but doubt I could thread it or mill the key slot.

    I rely on the depth graduations on the spindle because I sometimes lose
    track of turns while peck drilling small deep holes. My attempts to engrave
    and number graduations on tools haven't been impressive.

    I was planning to make a tool holding fixture that resembled the Quorn's,
    but initially simpler, since the swiveling head of my Delta Rockwell
    Toolmaker surface + cutter grinder appears to be the inspiration for its design. As usual, shortly after buying the parts I found a second-hand commercial fixture for sharpening the spiral flutes of endmills.

    The fixture I did complete is for grinding S&D and other large drill bits in
    a 5C end mill sharpening fixture. It consists of a 5C closer nut bored out 1.000" behind the threads, a light-press-fit reducer to 0.500", and a ring spanner to tighten the nut. The 0.500 hole centers the drill shank. The back relief setting of the fixture tilts the bit 30 degrees, for a 120 degree
    point angle and ~5 degree back rake.

    Again, after finishing it I found a 3/4" collet that fits my originally 1/2" Drill Doctor. It's like I have to prove I'm worthy before finding what I
    seek.
    jsw

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  • From Jim Wilkins@21:1/5 to Bob La Londe on Tue Nov 23 19:24:12 2021
    "Bob La Londe" wrote in message news:snji9v$ph7$1@gioia.aioe.org...

    ...As to the clamping plate on the bottom. It may be original. I have
    three lathes with similar tail stocks and plates for clamping in place.
    There is nothing special about any of them.
    They are all just the right size piece of pretty
    generic plate with a hole tapped through it.

    ----------------------

    If it's original then Mickey Mouse worked for South Bend.

    The 'stud' is a loose-fitting Grade 5 galvanized hardware store hex head cap screw, and the bolt head recess is a milled rectangular pocket the width of
    two sides with little half-round clearance cuts in the ends for the points.
    I machined a flange nut with a 13/16" hex to fit the proper style of short-handled forged box wrench.

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  • From Jim Wilkins@21:1/5 to All on Tue Nov 23 20:29:35 2021
    "Bob La Londe" wrote in message news:snji9v$ph7$1@gioia.aioe.org...

    It could also be low due to heavy use. I seem to recall one
    conversation where somebody said if you have a choice in setup between
    ever so slightly high and overshooting to be a tad bit low its better to
    leave it alone and let it wear in over time. I think a mechanism that
    can be adjusted over time makes more sense, but that's what they said.
    I'm not sure how being a little bit bad in one direction would be better
    than being a little bit bad in another direction, but that was the gist
    of it. It reminded me of shooting pool with people who ask if its
    better to miss by a little bit or miss by a lot. "Um, you missed.
    That's all." LOL. " Its still my shot."

    ------------------------

    Since it came from a trade school I think it saw relatively little use, and less care. The obvious problems were the D-shaped tailstock spindle and
    missing compound handle. The dealer told me that the instructor spent his yearly maintenance allocation on school-color paint to hide defects, and the rest on whiskey. The hardened ways look perfect and I observed less than 0.0001" spindle ID runout before buying it. The only serious wear was on the underside of the compound slide which I surface ground back to flat.

    I didn't see another Heavy 10 for sale for 15 years, and then at the price
    of a new 10" Grizzly. What really kills me is that I had to surplus a
    pristine 14" long bed South Bend at Mitre with no chance of bidding on it afterwards. As Air Force property it was supposed to go to a school or non-profit, on its tortuous way to Iran. I surplused millions of dollars of older equipment I would love to have owned, but never saw again. Perhaps
    it's best that I've collected only a couple of Hewlett-Packard boat anchors,
    a digital storage scope and a spectrum analyzer.
    jsw

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Wed Nov 24 09:45:45 2021
    On 11/23/2021 4:43 PM, Jim Wilkins wrote:

    It's like I have to prove I'm worthy before finding
    what I seek.
    jsw

    I feel your pain. I've got multiples of tools for that reason. Last
    time I needed a powder actuated pin driver I couldn't find mine. I knew
    I had two of them One hammer actuated, and one trigger actuated. After spending three days searching I gave up and bought a new one. I figured
    at some point an ex-employee forgot to return mine. I hadn't even
    opened the package when I found the one I already had. The new one is
    still in the package some years later. LOL. I figure if I ever
    misplace them again I can just threaten to open the package and they
    will re-appear. Now I know all I need to do to find a tool or figure
    out an easy way to fix one is buy its replacement.

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  • From Jim Wilkins@21:1/5 to Jim Wilkins on Wed Nov 24 12:43:26 2021
    "Bob La Londe" wrote in message news:snlq7q$gq5$1@gioia.aioe.org...

    On 11/23/2021 4:43 PM, Jim Wilkins wrote:

    It's like I have to prove I'm worthy before finding
    what I seek.
    jsw

    I feel your pain. I've got multiples of tools for that reason. Last
    time I needed a powder actuated pin driver I couldn't find mine. I knew
    I had two of them One hammer actuated, and one trigger actuated. After spending three days searching I gave up and bought a new one. I figured
    at some point an ex-employee forgot to return mine. I hadn't even
    opened the package when I found the one I already had. The new one is
    still in the package some years later. LOL. I figure if I ever
    misplace them again I can just threaten to open the package and they
    will re-appear. Now I know all I need to do to find a tool or figure
    out an easy way to fix one is buy its replacement.

    ---------------------

    After buying and using the new one I look for a logical place to store it,
    and more often than not that's where I find the missing one. Why couldn't I have remembered to look there before?

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  • From Gerry@21:1/5 to muratlanne@gmail.com on Thu Nov 25 23:32:09 2021
    On Wed, 24 Nov 2021 12:43:26 -0500, "Jim Wilkins"
    <muratlanne@gmail.com> wrote:

    "Bob La Londe" wrote in message news:snlq7q$gq5$1@gioia.aioe.org...

    On 11/23/2021 4:43 PM, Jim Wilkins wrote:

    It's like I have to prove I'm worthy before finding
    what I seek.
    jsw

    I feel your pain. I've got multiples of tools for that reason. Last
    time I needed a powder actuated pin driver I couldn't find mine. I knew
    I had two of them One hammer actuated, and one trigger actuated. After >spending three days searching I gave up and bought a new one. I figured
    at some point an ex-employee forgot to return mine. I hadn't even
    opened the package when I found the one I already had. The new one is
    still in the package some years later. LOL. I figure if I ever
    misplace them again I can just threaten to open the package and they
    will re-appear. Now I know all I need to do to find a tool or figure
    out an easy way to fix one is buy its replacement.

    ---------------------

    After buying and using the new one I look for a logical place to store it, >and more often than not that's where I find the missing one. Why couldn't I >have remembered to look there before?
    I have a rack of assorted tool boxes (yard sale dollar or less finds)
    for items like pin driver, oscillating tool, etc. which keeps the tool
    together with its pins, bits, or spares; which does help somewhat.
    Sons find this helpfull when they come to borrow as well.

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  • From Jim Wilkins@21:1/5 to All on Fri Nov 26 07:26:34 2021
    "Gerry" wrote in message news:1do0qgh6l7fq2oa5on3636i4agbs0r385o@4ax.com...

    I have a rack of assorted tool boxes (yard sale dollar or less finds)
    for items like pin driver, oscillating tool, etc. which keeps the tool
    together with its pins, bits, or spares; which does help somewhat.
    Sons find this helpfull when they come to borrow as well.

    ------------------------

    That's a good idea that can be hard to implement. I've found stackable
    plastic cases with latching lids for the manual , tools and spares for chainsaws and generators that may be used away from the house, but not for
    air tools, especially those with whips for easier handling. They are all in cardboard boxes with the hoses and packages of sanding belts and disks protruding from the top. As my power tools evolved from NiCds to replacement NiMH batteries that are slightly larger I had to carve up the fitted case's interior or remove it completely. For at-home use the lack of restraint
    doesn't hurt them.

    I've given up trying to separately package angle and die grinders since
    their parts often interchange, especially since I machine spindle adapters
    to misuse them such as making a compact right angle drill from a grinder, or jack up my car with a drill.

    Some of my small bench-mount tools are on rolling stands with invertable two-sided tops on trunnions, one tool on each side. In one case a single
    motor on a hinged base drives the table saw or belt sander that is on top. A box or drawer below stores parts for both.

    It might have been better to mount two unrelated tools on each stand so I
    could have all the sheetmetal or woodworking tools on top simultaneously instead of frequently swapping between two on one stand.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Fri Nov 26 11:05:47 2021
    On 11/26/2021 5:26 AM, Jim Wilkins wrote:
    "Gerry"  wrote in message
    news:1do0qgh6l7fq2oa5on3636i4agbs0r385o@4ax.com...

    I have a rack of assorted tool boxes (yard sale dollar or less finds)
    for items like pin driver, oscillating tool, etc. which keeps the tool together with its pins, bits, or spares; which does help somewhat.
    Sons find this helpfull when they come to borrow as well.

    ------------------------

    That's a good idea that can be hard to implement. I've found stackable plastic cases with latching lids for the manual , tools and spares for chainsaws and generators that may be used away from the house, but not
    for air tools, especially those with whips for easier handling. They are
    all in cardboard boxes with the hoses and packages of sanding belts and
    disks protruding from the top. As my power tools evolved from NiCds to replacement NiMH batteries that are slightly larger I had to carve up
    the fitted case's interior or remove it completely. For at-home use the
    lack of restraint doesn't hurt them.

    I've given up trying to separately package angle and die grinders since
    their parts often interchange, especially since I machine spindle
    adapters to misuse them such as making a compact right angle drill from
    a grinder, or jack up my car with a drill.

    Some of my small bench-mount tools are on rolling stands with invertable two-sided tops on trunnions, one tool on each side. In one case a single motor on a hinged base drives the table saw or belt sander that is on
    top. A box or drawer below stores parts for both.

    It might have been better to mount two unrelated tools on each stand so
    I could have all the sheetmetal or woodworking tools on top
    simultaneously instead of frequently swapping between two on one stand.


    Yep. No matter how much stock and parts storage you have its either
    empty or over flowing. There never seems to be a "enough." I've
    thought about getting another shipping container just for bar stock.

    My current dream project is a 56(ish) foot long monolithic steel top
    bench along the back wall of my shop with bench top to floor drawers
    with 6 foot long wings about every 8 feet with 6 foot deep drawers for
    long stock and long tools. I have the steel for the top, and some of
    the steel tube.

    "Hey dad, I need a shovel."

    "Third wing bottom drawer under the grinders."

    I actually hope to be able to get rid of my three roll-a-way tool boxes.

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  • From Jim Wilkins@21:1/5 to All on Sat Nov 27 13:33:20 2021
    "Bob La Londe" wrote in message news:snr7ls$aqj$1@gioia.aioe.org...

    My current dream project is a 56(ish) foot long monolithic steel top
    bench along the back wall of my shop with bench top to floor drawers
    with 6 foot long wings about every 8 feet with 6 foot deep drawers for
    long stock and long tools. I have the steel for the top, and some of
    the steel tube.

    --------------------------

    That's not much different from the benches in several labs I've worked in.
    At Segway a rep from MSC came in periodically to make sure the hardware
    drawers under the long bench in the machine shop remained fully stocked.

    Long open benches tended to acquire a population of small bench-mount
    equipment that has to be far enough apart to not interfere with turning, cutting, grinding, drilling or tapping long stock, and soon the open space isn't that long any more. That's where I got my preference for mounting it
    in pairs on carts that could be temporarily clamped to the edge of the
    bench, then stored compactly together.

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  • From Bob La Londe@21:1/5 to Jim Wilkins on Sat Nov 27 12:55:12 2021
    On 11/27/2021 11:33 AM, Jim Wilkins wrote:
    "Bob La Londe"  wrote in message news:snr7ls$aqj$1@gioia.aioe.org...

    My current dream project is a 56(ish) foot long monolithic steel top
    bench along the back wall of my shop with bench top to floor drawers
    with 6 foot long wings about every 8 feet with 6 foot deep drawers for
    long stock and long tools.  I have the steel for the top, and some of
    the steel tube.

    --------------------------

    That's not much different from the benches in several labs I've worked
    in. At Segway a rep from MSC came in periodically to make sure the
    hardware drawers under the long bench in the machine shop remained fully stocked.

    Long open benches tended to acquire a population of small bench-mount equipment that has to be far enough apart to not interfere with turning, cutting, grinding, drilling or tapping long stock, and soon the open
    space isn't that long any more. That's where I got my preference for
    mounting it in pairs on carts that could be temporarily clamped to the
    edge of the bench, then stored compactly together.



    My plan is to break it up into sections dedicated (mostly) to a
    particular type of work. Grinding, injecting, welding, general
    assembly, etc. I plan for some bays to be covered in small pieces of
    equipment as that's the way they will be used every day. I even plan
    for wings on the wings for things like the 6 ton arbor press and mid
    size drill press. Of course plans/mice/men/spouse/kids/etc


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