• What's the deal with "quiet" rotors (gray iron, etc) and zinc-plating?

    From MoPar Man@21:1/5 to All on Mon Feb 20 09:53:21 2017
    XPost: rec.autos.tech

    I've noticed on sites like rockauto there are rotors for sale that are described as quiet.

    Supposedly there is a type of iron (called "Gray" iron) that has a
    different microstructure that is less prone to high-frequency
    brake-squeel noise, but this type of iron is supposedly what most or all
    rotors are already made with.

    So is this true?

    That you can count on your standard white-box, no-name brand of rotors
    that might cost you $20 - $30 a rotor is already made using the most appropriate type of iron, this so-called "Gray" iron, and that anything labelled as "low-noise" rotors are just throwing that term in to extract
    a few more bucks from the price?

    (This is not about whether or not a rotor is cross-drilled or slotted,
    so let's not take this thread on that tangent).

    Also, I've noticed that there are some rotors that appear to be black in
    color - not just the edges but the entire rotor. I think these are
    described as being zinc plated - presumably the plating gets worn away
    on the rotor surface in contact with the pads. Anyone have any
    experience with these? Do the areas of the rotor that are black *stay
    black* over time and hence they don't rust?

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  • From Joe Pfeiffer@21:1/5 to MoPar Man on Mon Feb 20 12:08:30 2017
    XPost: rec.autos.tech

    MoPar Man <MoPar@Man.com> writes:

    I've noticed on sites like rockauto there are rotors for sale that are described as quiet.

    Supposedly there is a type of iron (called "Gray" iron) that has a
    different microstructure that is less prone to high-frequency
    brake-squeel noise, but this type of iron is supposedly what most or all rotors are already made with.

    So is this true?

    That you can count on your standard white-box, no-name brand of rotors
    that might cost you $20 - $30 a rotor is already made using the most appropriate type of iron, this so-called "Gray" iron, and that anything labelled as "low-noise" rotors are just throwing that term in to extract
    a few more bucks from the price?

    Hadn't heard of these -- can you point to a specific part?

    Wikipedia says gray cast iron is the most common cast iron.
    --
    "Erwin, have you seen the cat?" -- Mrs. Shrödinger

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  • From MoPar Man@21:1/5 to Joe Pfeiffer on Mon Feb 20 21:11:32 2017
    XPost: rec.autos.tech

    Joe Pfeiffer wrote:

    I've noticed on sites like rockauto there are rotors for sale
    that are described as quiet.

    Hadn't heard of these -- can you point to a specific part?

    Wikipedia says gray cast iron is the most common cast iron.

    Put this into a google search:

    "Noise Dampening Iron" rotors

    You'll find an assortment of online vendors describing rotors with the
    term "Noise Dampening Iron".

    If there really was a different class of iron that had unique
    noise-dampening properties that cost a little more (or maybe a lot more)
    than "regular" rotors, I'd love to know about that.

    Yes, there are several different types of brake pads, but there really
    doesn't seem to be different metalurgy when it comes to the rotors. I
    think this "Noise Dampening Iron" is a marketing gimic.

    There might be stainless-steel rotors (which presumably won't rust) but
    the thermal properties of stainless steel are not optimal compared to
    cast iron (based on what I've read).

    I believe the squeel that I'm getting is happening at the contact point
    where the pad backing plate rests and slides against the bracket or arm
    that is part of the wheel hub or knuckle. This arm/bracket is what
    keeps the pads from being rotated when they grab the rotor. So the full braking force is applied to this contact point, and over time as the
    pads wear and get thinner, the backing plate moves laterally to a
    different contact point on the bracket, and over time you'll get a
    groove forming on that bracket. When you apply the brakes while in
    reverse and then again when in drive, you'll hear the pads clunk because
    of the play caused by the groove in the bracket.

    This is why there are pads sold with small shims that make up for the
    bracket wear. But I think even with shims if there is a brake squeel
    that won't go away, it's happening because of something going on at the
    contact point of the bracket. If there is some special product designed
    for that application, I'd like to know. Brake lube doesn't help.

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  • From Kevin Bottorff@21:1/5 to MoPar Man on Tue Feb 21 18:03:47 2017
    XPost: rec.autos.tech

    MoPar Man <MoPar@Man.com> wrote in news:58ABA1D4.CABA5AAE@Man.com:

    Joe Pfeiffer wrote:

    I've noticed on sites like rockauto there are rotors for sale
    that are described as quiet.

    Hadn't heard of these -- can you point to a specific part?

    Wikipedia says gray cast iron is the most common cast iron.

    Put this into a google search:

    "Noise Dampening Iron" rotors

    You'll find an assortment of online vendors describing rotors with the
    term "Noise Dampening Iron".

    If there really was a different class of iron that had unique
    noise-dampening properties that cost a little more (or maybe a lot
    more)
    than "regular" rotors, I'd love to know about that.

    Yes, there are several different types of brake pads, but there really doesn't seem to be different metalurgy when it comes to the rotors. I
    think this "Noise Dampening Iron" is a marketing gimic.

    There might be stainless-steel rotors (which presumably won't rust) but
    the thermal properties of stainless steel are not optimal compared to
    cast iron (based on what I've read).

    I believe the squeel that I'm getting is happening at the contact point
    where the pad backing plate rests and slides against the bracket or arm
    that is part of the wheel hub or knuckle. This arm/bracket is what
    keeps the pads from being rotated when they grab the rotor. So the
    full
    braking force is applied to this contact point, and over time as the
    pads wear and get thinner, the backing plate moves laterally to a
    different contact point on the bracket, and over time you'll get a
    groove forming on that bracket. When you apply the brakes while in
    reverse and then again when in drive, you'll hear the pads clunk
    because
    of the play caused by the groove in the bracket.

    This is why there are pads sold with small shims that make up for the
    bracket wear. But I think even with shims if there is a brake squeel
    that won't go away, it's happening because of something going on at the contact point of the bracket. If there is some special product
    designed
    for that application, I'd like to know. Brake lube doesn't help.


    if your getting a squeal it is almost always pad related, now you can
    hot spot the rotors which will make it worse, but it is almost certian it
    is pad related. take your pads off and sand them, if the squeel is gone
    for a while you just figured it out. KB

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